Flake high frequency soft magnetic micro powder fracturing along C crystal face, preparation method therefor and application thereof
A micropowder and flake technology, applied in the field of flake high-frequency soft magnetic micropowder, can solve the problems of low cut-off frequency, low cut-off frequency, low magnetic permeability, etc., to improve the cut-off frequency, suppress eddy current loss, and maintain magnetic permeability. rate effect
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Embodiment 1
[0032] The preparation method of the flaky high-frequency soft magnetic micropowder fractured along the C crystal plane is as follows:
[0033] Weigh 2.10g of neodymium and 6.97g of cobalt, melt them into an ingot under the protection of argon, put the ingot into a vacuum quartz tube and heat treat at 1000°C for 120 hours. Afterwards, the ingot is manually ground to below 100 microns, and then the material is transferred to a steel tank, and ball milled for 4 hours in a medium mixed with n-heptane and dimethyl silicone oil (volume ratio 200:1), the mass ratio of the mixed medium and magnetic powder The ratio is 35:1, and the thickness of flake micropowder in submicron size is obtained, and the thickness of flake micropowder is controlled by ball milling time.
[0034] The scanning electron microscope (Hitachi S-4800) picture after ball milling in the mixed medium of n-heptane and simethicone oil for 4 hours is as follows figure 1 As shown, the material is obviously in the for...
Embodiment 2
[0038]Weigh 2.10g of neodymium and 6.97g of cobalt, melt them into an ingot under the protection of argon, put them into a vacuum quartz tube and heat treat at 1000°C for 120 hours. After that, the ingot is manually ground to below 100 microns, and then the material is transferred to a steel tank, and ball milled in a medium mixed with n-heptane and dimethyl silicone oil (volume ratio 200:1) for 4 hours. The quality of the mixed medium and magnetic powder The ratio is 35:1.
[0039] Weigh a certain amount of flake Nd 2 co 17 Micropowder, then weigh a certain amount of epoxy resin and curing agent (the mass ratio of epoxy resin and curing agent is 1:1), so that the Nd 2 co 17 The volume fraction ratio of micropowder and binder is 35:65. First dissolve the epoxy resin and curing agent with acetone and ethanol, and then Nd 2 co 17 The micropowder is poured into the dissolved binder and dispersed ultrasonically. When the mixture forms a viscous liquid, put the sample into a...
Embodiment 3
[0041] Weigh 2.10g of neodymium and 6.97g of cobalt, melt them into an ingot under the protection of argon, put them into a vacuum quartz tube and heat treat at 1000°C for 120 hours. Afterwards, the ingot is manually ground to below 100 microns, and then put into an agate jar for ball milling for 3 hours. The mass ratio of ball to material during ball milling is 20:1, and the protective agent is isopropanol. Finally, the material was transferred to a steel tank, and ball milled for 4 hours in a medium mixed with n-heptane and simethicone oil (volume ratio 200:1). The mass ratio of the mixed medium to magnetic powder was 35:1, and the morphology of the micropowder was obtained as follows Figure 6 As shown, the thickness of the flake micropowder is on the order of submicron, and the width of the flake is about 5-10 μm.
[0042] Weigh a certain amount of flake Nd 2 co 17 Micropowder, and then weigh a certain amount of heat-cured epoxy resin powder to make Nd 2 co 17 The volu...
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