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Synthetic polymer emulsion, water-based heavy-duty anti-corrosion coating and preparation method thereof

A technology for synthesizing polymers and emulsions, used in anti-corrosion coatings, coatings, etc., can solve the problems of unstable coating performance and high construction costs, and achieve outstanding weather resistance, low cost, and excellent rust prevention.

Active Publication Date: 2019-04-12
SHENZHEN ANPIN SILICONE MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Among them, heavy-duty coating refers to a type of anti-corrosion coating that can be used in relatively harsh corrosive environments and has a longer protection period than conventional anti-corrosion coatings, and can meet the requirements of heavy-duty coatings. It usually has the characteristics of large film thickness, multi-layer paint film composite and outstanding corrosion resistance of the paint film. It is mostly composed of film formers, solvents, fillers, and pigments, including water-based epoxy resin coatings, water-based polyurethane coatings and water-based inorganic silicic acid. Zinc coatings, etc., and generally include primers, intermediate layers and topcoats, but composite heavy-duty anti-corrosion coatings have the defects of high construction cost and unstable coating performance

Method used

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  • Synthetic polymer emulsion, water-based heavy-duty anti-corrosion coating and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0057] Water-based heavy-duty anti-corrosion coatings are prepared by the following steps:

[0058] Preparation of polymerizable modifiers:

[0059] (1) Take 112.6g of phosphorus pentoxide, divide it into five equal parts, and place it in a drying oven at 50°C for use; mix 257.8g of hydroxyethyl methacrylate and 2g of p-methoxyphenol into the reaction kettle , stir and heat up to 65°C, increase the stirring speed, add one portion of phosphorus pentoxide in turn, control the temperature at 75°C, and finish adding in 1 hour to obtain a mixed solution;

[0060] (2) Raise the temperature of the mixed solution to 110°C for 1 hour, and simultaneously add 555.6 g of octamethylcyclotetrasiloxane and 55.6 g of hydroxyethyl methacrylate dropwise. After 3 hours of completion of the dropwise addition, add 11.2 g of deionized water. ℃ for 2 hours, cooled to obtain a polymerizable modifier.

[0061] Preparation of Synthetic Polymer Emulsions:

[0062] Preparation of pre-emulsion: get 2.5...

Embodiment 2

[0069] Water-based heavy-duty anti-corrosion coatings are prepared by the following steps:

[0070] Preparation of polymerizable modifiers:

[0071] (1) Take 140g of phosphorus pentoxide, divide it into five equal parts, and place it in a drying oven at 50°C for use; mix 257.8g of hydroxyethyl methacrylate and 2g of p-methoxyphenol into the reactor, Stir to raise the temperature to 65°C, increase the stirring speed, add one portion of phosphorus pentoxide one by one, control the temperature at 80°C, and complete the addition in 1 hour to obtain a mixed solution;

[0072] (2) Raise the temperature of the mixture to 100°C for 1.5 hours. At the same time, add 510g of octamethylcyclotetrasiloxane and 50g of hydroxyethyl methacrylate dropwise. After 2 hours, add 13g of deionized water and react at 100°C. 2h, cooling to obtain a polymerizable modifier.

[0073] Preparation of Synthetic Polymer Emulsions:

[0074] Preparation of pre-emulsion: get 2.5g ammonium persulfate and disso...

Embodiment 3

[0081] Water-based heavy-duty anti-corrosion coatings are prepared by the following steps:

[0082] Preparation of polymerizable modifiers:

[0083] (1) Take 130g of phosphorus pentoxide, divide it into five equal parts, and place it in a drying oven at 50°C for use; mix 300g of hydroxyethyl methacrylate and 2g of p-methoxyphenol into the reactor, and stir Raise the temperature to 65°C, increase the stirring speed, add one portion of phosphorus pentoxide one by one, control the temperature at 75°C, and complete the addition in 1 hour to obtain a mixed solution;

[0084] (2) Raise the temperature of the mixed solution to 110°C for 2 hours. At the same time, add 460g of octamethylcyclotetrasiloxane and 36g of hydroxyethyl methacrylate dropwise. After 2 hours, add 20g of deionized water and react at 110°C for 1.5 hours. h, cooling to obtain a polymerizable modifier.

[0085] Preparation of Synthetic Polymer Emulsions:

[0086] The preparation of the pre-emulsion: get 2.5g ammo...

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Abstract

The invention belongs to the technical field of anticorrosive coatings and discloses a synthetic polymer emulsion, a water-borne heavy anti-corrosion coating and a preparation method thereof. The synthetic polymer emulsion is prepared by polymerizing monomer raw materials including styrene, acrylate monomer, an organic fluorine monomer and a functional monomer and emulsion, the functional monomer contains acrylic acid and a polymerizable modifying agent, the organic fluorine monomer accounts for 5-12% of total mass of the monomer raw materials, and the polymerizable modifying agent accounts for 8-20% of total mass of the monomer raw materials and is prepared by raw materials including phosphorus pentoxide, (methyl) acrylic acid hydroxyl alkyl ester, alkyl cyclosiloxane, water and a polymerization inhibitor. The synthetic polymer emulsion has the advantages of being environment-friendly, strong in adhesion force after film forming and excellent in rust preventing and salt-spray corrosion resisting performance, and the water-borne heavy anti-corrosion coating containing can be independently used as a heavy anti-corrosion coating and is prominent in anti-corrosion performance.

Description

technical field [0001] The invention relates to the technical field of coatings, in particular to a synthetic polymer emulsion, a water-based heavy-duty anti-corrosion coating and a preparation method thereof. Background technique [0002] According to statistics, metal equipment and materials scrapped due to corrosion are equivalent to 1 / 3 of the annual output of metal, and cannot be recovered, resulting in a huge waste of resources. The formation of anti-corrosion coatings on metal surfaces by anti-corrosion coatings is currently the main anti-corrosion technology. The existing anti-corrosion coatings are mainly solvent-based coatings, but because they release polluting organic gases, they not only cause environmental pollution, but also bring flammable and explosive safety hazards. However, water-based anti-corrosion coatings meet the requirements of environmental protection and have become an important development direction and research hotspot of coating technology. ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08F212/08C08F220/18C08F220/14C08F220/22C08F220/06C09D5/08C09D125/14
Inventor 丁小卫唐建振雷生山祝琳
Owner SHENZHEN ANPIN SILICONE MATERIAL