A high-strength heat-shock resistant push plate and its preparation method

A heat-resistant and high-strength technology, applied in the field of high-strength thermal shock-resistant push plates and their preparation, can solve the problems of affecting the service life of the kiln, the contradiction between the thermal shock resistance and strength of the push plates, and the stuck channels of the push plates.

Active Publication Date: 2018-03-02
ANHUI NINGHUO NEW MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the process of product sintering, it is necessary to place the product to be sintered directly or indirectly on the push plate used in the kiln, and the product placed on the push plate is moved by the propulsion system according to the technological requirements of the product, and the product is finished in the furnace. During the sintering process, the push plate is one of the important parts of the kiln, and its performance directly affects the service life of the kiln. If the push plate breaks, deforms or falls off during use, the arch kiln will occur. Accidents, that is, the channel is blocked by the push plate, and the push plate machine cannot be pushed. The consequences caused by this may range from stopping the kiln for repairs to repairing, or dismantling the kiln, causing serious losses to the user.
Since the working temperature of the kiln is between 1100°C and 1450°C, to complete the sintering of a product, the push plate for the kiln needs to undergo a process of room temperature-high temperature-room temperature, so that the cycle and relatively frequent thermal shock require The push plate for kiln has excellent thermal shock resistance, and the large load capacity of the push plate requires the push plate to have excellent mechanical strength. In practice, there is often a contradiction between the thermal shock resistance and strength of the push plate, and it is difficult to Simultaneously obtain two pushing plates with better properties

Method used

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  • A high-strength heat-shock resistant push plate and its preparation method

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Experimental program
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Effect test

Embodiment 1

[0017] A high-strength heat-resistant shock-resisting push plate, the raw material of which includes the following components in parts by weight: 21 parts of 3-0.5mm mullite particles, 20 parts of 1-0.5mm corundum particles, 11 parts of 0.5-0.1mm quartz particles, 320 mesh 20 parts of andalusite fine powder, 25 parts of 220 mesh mullite fine powder, 12 parts of 2μm alumina fine powder, 5.2 parts of 320 mesh corundum powder, 15 parts of silica powder, 5 parts of zircon, 2 parts of cerium oxide, fluoride 2 parts of aluminum, 9.5 parts of aluminum, 10 parts of silicon, 10 parts of white clay, 3 parts of external binder.

Embodiment 2

[0019] A high-strength heat-resistant shock-resisting push plate, the raw materials of which include the following components in parts by weight: 30 parts of 3-0.5mm mullite particles, 16 parts of 1-0.5mm corundum particles, 15 parts of 0.5-0.1mm quartz particles, 320 mesh 15 parts of andalusite powder, 28 parts of 220 mesh mullite powder, 8 parts of 2μm alumina powder, 10 parts of 320 mesh corundum powder, 5 parts of silica powder, 10 parts of zircon, 0.5 part of cerium oxide, fluoride 9.2 parts of aluminum, 5 parts of aluminum, 14 parts of silicon, 15 parts of white clay, 1 part of external binder.

Embodiment 3

[0021] A high-strength heat-resistant shock push plate, the raw materials of which comprise the following components in parts by weight: 25.5 parts of 3-0.5mm mullite particles, 19 parts of 1-0.5mm tabular corundum particles, 12 parts of 0.5-0.1mm quartz particles, 320 mesh andalusite fine powder 18 parts, 220 mesh mullite fine powder 26.5 parts, 2μm alumina micro powder 12 parts, 320 mesh corundum fine powder 7 parts, silica micro powder 11 parts, zircon 7.6 parts, cerium oxide 1.56 parts, 5.6 parts of aluminum fluoride, 8.5 parts of aluminum, 11 parts of silicon, 12 parts of white clay, 2.4 parts of sodium carboxymethyl cellulose;

[0022] The silicon powder is ultrafine silicon powder, and the particle size of the ultrafine silicon powder is 0.5 microns;

[0023] The cerium oxide is nano cerium oxide, and the average particle size of the nano cerium oxide is 5 nm;

[0024] The mullite particles are a mixture of fused mullite particles and sintered mullite particles in a weight ra...

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Abstract

The invention discloses a high-strength heat-resistant shock-resistant push plate. The raw materials include the following components by weight: 20-30 parts of 3-0.5mm mullite particles, 15-20 parts of 1-0.5mm corundum particles, 0.5-0.1 mm quartz particles 10‑15 parts, 320 mesh andalusite fine powder 15‑20 parts, 220 mesh mullite fine powder 25‑30 parts, 2μm alumina fine powder 8‑12 parts, 320 mesh corundum fine powder 5‑10 parts, Silica powder 5‑15 parts, zircon 5‑10 parts, cerium oxide 0.5‑2 parts, aluminum fluoride 2‑10 parts, aluminum 5‑10 parts, silicon 10‑15 parts, white clay 10‑15 parts, plus 1‑3 parts of binder. The invention also discloses a preparation method of the high-strength heat-shock-resistant push plate. The product of the invention has good thermal shock resistance, high mechanical strength, simple preparation method and convenient practical operation.

Description

Technical field [0001] The invention relates to the technical field of push plates, in particular to a high-strength heat-resistant shock push plate and a preparation method thereof. Background technique [0002] With the gradual and in-depth implementation of national environmental protection and energy saving policies, a new type of energy-saving and environmentally-friendly push-slab kiln came into being, and the matching kiln furniture materials developed rapidly. In the process of product sintering, the product to be sintered needs to be directly or indirectly placed on the kiln push plate, and the product placed on the push plate is moved by the propulsion system according to the product process requirements, and the product is completed in the furnace. Because of the sintering process, the pusher plate is one of the important parts of the kiln. Its performance directly affects the service life of the kiln. If the pusher plate breaks, deforms or loses pieces during use, arc...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/185C04B35/63C04B35/66
Inventor 罗明汪政南王启明郭兴志刘斌王勇汪家兴
Owner ANHUI NINGHUO NEW MATERIAL
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