Abrasion-resistant anti-erosion pouring material for cement kiln tertiary air duct

A castable and cement kiln technology, applied in the field of refractory materials, can solve problems such as damage, low wear resistance in use, and low wear resistance

Active Publication Date: 2016-01-13
长兴兴鹰新型耐火建材有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the existing wear-resistant castables on the market generally have defects such as low wear resistance, poor high temperature resistance and poor thermal shock resistance. The service life of the tertiary air duct is generally very short, even two to three months. It has been basically damaged and it is difficult to meet the needs of the market
[0003] For example, the announcement number is

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] The parts by weight of each component of the castable are: 50 parts of white corundum, 30 parts of mullite M4530, 40 parts of fused magnesia aluminum spinel, 30 parts of fused iron aluminum spinel, 5 parts of zirconium carbonate, 5 parts of silicon carbide, 3 parts of silicon micropowder, 8 parts of alumina micropowder, 1 part of sodium tripolyphosphate;

[0049] 6 parts of additional binder; the additional binder is composed of phosphoric acid with a concentration of 50wt% and aluminum dihydrogen phosphate solution with a concentration of 40wt% according to the mass ratio of 1:3;

[0050] White corundum is made by mixing white corundum with a particle size of 5mm and white corundum with a particle size of 6mm at a mass ratio of 1:5.

[0051] The particle diameter of zirconium carbonate is between 0-1mm. The particle diameter of silicon carbide is between 0-1mm. The microsilica powder and the alumina micropowder particles can pass through a 200-mesh filter sieve. Cas...

Embodiment 2

[0054] The parts by weight of each component of the castable are: 20 parts of white corundum, 18 parts of mullite M4518, 15 parts of fused magnesia-aluminum spinel, 10 parts of fused iron-aluminum spinel, 3 parts of zirconium carbonate, 3 parts of silicon carbide, 2 parts of silicon micropowder, 2 parts of alumina micropowder, 0.1 part of sodium tripolyphosphate;

[0055] 5 parts of additional binder; the additional binder is composed of phosphoric acid with a concentration of 30wt% and an aluminum dihydrogen phosphate solution with a concentration of 35wt% according to a mass ratio of 1:2;

[0056] White corundum is made by mixing white corundum with a particle size of 3mm and white corundum with a particle size of 8mm in a mass ratio of 1:4.

[0057] The particle diameter of zirconium carbonate is between 0-1mm. The particle diameter of silicon carbide is between 0-1mm. The microsilica powder and the alumina micropowder particles can pass through a 200-mesh filter sieve. ...

Embodiment 3

[0060] The parts by weight of each component of the castable are: 30 parts of white corundum, 20 parts of mullite M4520, 30 parts of fused magnesia aluminum spinel, 20 parts of fused iron aluminum spinel, 4 parts of zirconium carbonate, 4 parts of silicon carbide, 2.5 parts of silicon micropowder, 6 parts of alumina micropowder, 0.4 part of sodium tripolyphosphate;

[0061] 10 parts of additional binder; the additional binder is composed of phosphoric acid with a concentration of 60wt% and aluminum dihydrogen phosphate solution with a concentration of 45wt% according to the mass ratio of 1:2;

[0062] White corundum is made by mixing white corundum with a particle size of 1mm and white corundum with a particle size of 10mm at a mass ratio of 1:3.

[0063] The particle diameter of zirconium carbonate is between 0-1mm. The particle diameter of silicon carbide is between 0-1mm. The microsilica powder and the alumina micropowder particles can pass through a 200-mesh filter sieve...

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PUM

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Abstract

The invention relates to the field of refractory materials, in particular to an abrasion-resistant anti-erosion pouring material for a cement kiln tertiary air duct. The abrasion-resistant anti-erosion pouring material is prepared from, by weight, 20-50 parts of white corundum, 18-30 parts of mullite M45, 15-40 parts of fused magnesium aluminate spinel, 10-30 parts of fused hercynite, 3-5 parts of zirconium carbonate, 3-5 parts of silicon carbide, 2-3 parts of silica micro powder, 2-8 parts of alumina micro powder, 0.1-1 part of sodium tripolyphosphate and 5-10 parts of additionally added binding agents. The fused magnesium aluminate spinel comprises 15-25 parts of fused magnesium aluminum pointed crystal particles ranging from 5 mm to 8 mm in particle size, 5-20 parts of fused magnesium aluminum pointed crystal particles ranging from 3 mm to 5 mm in particle size, 5-15 parts of fused magnesium aluminum pointed crystal particles ranging from 1 mm to 3 mm in particle size and 5-15 parts of fused magnesium aluminum pointed crystal particles ranging from 0 mm to 1 mm in particle size. The fused hercynite comprises 10-20 parts of fused hercynite particles ranging from 5 mm to 8 mm in particle size, 5-15 parts of fused hercynite particles ranging from 3 mm to 5 mm in particle size, 5-10 parts of fused hercynite particles ranging from 1 mm to 3 mm in particle size and 5-10 parts of fused hercynite particles ranging from 0 mm to 1 mm in particle size. The white corundum is formed by mixing white corundum with the particle size ranging from 1 mm to 5 mm with white corundum with the particle size ranging from 6 mm to 10 mm according to the mass ratio of 1:3-5. The pouring material is high in abrasion resistance, good in high temperature resistance and high in thermal shock resistance.

Description

technical field [0001] The invention relates to the field of refractory materials, in particular to a wear-resistant and corrosion-resistant castable for a tertiary air duct of a cement kiln. Background technique [0002] Due to the high temperature and severe material erosion of the tertiary air duct of the cement rotary kiln, the straight pipe, elbow, and straight wall, the material has a heavy alkaline component and strong chemical erosion. Traditional refractory materials are used in this part, resulting in frequent damage and short life. not long. At present, the rotary kiln has relatively strict requirements on the construction period, which requires a short construction period, fast kiln drying, and can be put into production and use relatively quickly, which puts forward higher requirements for the lining material. At present, the existing wear-resistant castables on the market generally have defects such as low wear resistance, poor high temperature resistance and ...

Claims

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Application Information

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IPC IPC(8): C04B35/66
Inventor 王强许高山国强
Owner 长兴兴鹰新型耐火建材有限公司
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