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A kind of rapid manufacturing method of titanium alloy artificial biological joint

A manufacturing method, titanium alloy technology, applied in other manufacturing equipment/tools, turbines, engine components, etc., can solve the problem of 3D printing cavity negative mold cold isostatic high pressure forming, lack of osteoinductive ability and biological activity , artificial joints cannot be matched, etc., to achieve the effect of improving biocompatibility, small grain size and low cost

Active Publication Date: 2017-05-17
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

To prepare titanium alloy bio-joints suitable for individual physique, there are currently three problems: one is the problem of shape matching, the shape of bio-joints varies from person to person, and the mass-produced artificial joints cannot match each individual's specific situation; The second is the problem of human bone structure. Human bone is a structure with a dense outer layer and a looser inner layer. The dense bone bears a large amount of load, while the loose bone is conducive to the metabolism and growth of bone tissue. Therefore, the joint implant needs to be designed to have a gradient of pores. structure; the third is the growth and metabolism of bone tissue. Compared with the bone made of inorganic and organic matter, titanium alloy as a metal has a completely different internal structure and lacks osteoinductive ability and biological activity. Titanium alloys are directly implanted into the human body After that, it is difficult to form a strong fibrous tissue membrane with bone tissue
[0013] After nearly 30 years of literature search, no 3D printing cavity negative mold was used for cold isostatic high-pressure forming, and titanium alloy biological coating was applied to the parison by vacuum drying-degreasing-sintering process. Patents and Reports on Joint Manufacturing

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053] Implementation Example 1: Rapid Manufacturing of Ti-6Al-4V (TC4) Knee Joint

[0054] 1 3D printing elastic negative mold

[0055] 1-1 Obtain the x-y-z parameters of the knee joint in the patient's body through CT scanning, and make a three-dimensional model of the joint. The model is enlarged by 110% of the size of the final product as an internal cavity, and a cavity negative model with a thickness of 2mm is designed outside the cavity. According to the shape characteristics of the knee joint, the flat area is designed as the powder filling port, and the sealing accessories are designed. Then the model slices are processed in layers to obtain the scanning path information of the x-y axis coordinates of each layer section, and input it into the 3D printer.

[0056] 1-2 The polyether thermoplastic polyurethane elastomer is made into a wire with a diameter of 1.5mm, and 3D printing is carried out using a 3D printer based on the principle of fused deposition modeling. s...

Embodiment 2

[0072] Implementation Example 2: Rapid Manufacturing of Ti-5Al-2.5Fe Elbow Joint

[0073] 1 3D printing elastic cavity negative mold

[0074] 1-1 Obtain the x-y-z parameters of the elbow joint in the patient's body through CT scanning, and make a three-dimensional model of the joint. The model is enlarged by 200% of the final product size as the internal cavity size, and a cavity negative mold model with a thickness of 5mm is designed outside the cavity. According to the shape characteristics of the elbow joint, the flat area is designed as the powder filling port, and the sealing accessories are designed. Then the model slices are processed in layers to obtain the scanning path information of the x-y axis coordinates of each layer section, and input it into the 3D printer.

[0075] 1-2 The polyester thermoplastic polyurethane elastomer is made into filaments with a diameter of 1.5mm, and 3D printing is carried out by using a 3D printer based on the principle of fused deposi...

Embodiment 3

[0091] Implementation Example 3: Rapid Manufacturing of Ti-6Al-7Nb Hip Joint

[0092] 1 3D printing elastic cavity negative mold

[0093] 1-1 Obtain the x-y-z parameters of the hip joint in the patient's body through CT scanning, and make a three-dimensional model of the joint. The model is enlarged by 150% of the size of the final product as the internal cavity, and a cavity negative model with a thickness of 3 mm is designed outside the cavity. According to the shape characteristics of the hip joint, the flat area is designed as the powder filling port, and the sealing accessories are designed. Then the model slices are processed in layers to obtain the scanning path information of the x-y axis coordinates of each layer section, and input it into the 3D printer.

[0094] 1-2 The polyester thermoplastic polyurethane elastomer is made into filaments with a diameter of 1.5mm, and 3D printing is carried out by using a 3D printer based on the principle of fused deposition model...

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Abstract

The invention provides a method for quickly manufacturing a titanium alloy artificial biological joint. A three-dimensional model of an affected part joint in the body of a patient is obtained through CT scanning, and the model is amplified in a corresponding proportion according to a contraction ratio; then, an elastic cavity negative mould of the joint is quickly manufactured through 3D printing, titanium alloy powder is evenly and loosely contained in the cavity negative mould in the argon environment and sealed, and a porous titanium alloy joint blank is manufactured through high-pressure cold isostatic pressing; titanium alloy slurry in different particle sizes and even in the nano scale is sprayed to the surface of the blank to build a porosity gradient surface layer; and then, the joint blank is biologically modified through biological agent slurry, the blank is subjected to vacuum drying, degreasing and sintering after surface treatment, and the porous titanium alloy artificial biological joint is obtained. According to personal data, the appearance of the joint is customized, and the joint is good in biological adaptation. Through porosity gradient structural design and biological modification, the joint is good in biocompatibility. Through an oxygen control means, the joint is small in impurity content and high in performance. The production period is short, process stability is high, repeatability is good, and cost is low.

Description

technical field [0001] The invention provides a rapid manufacturing method of a titanium alloy artificial biological joint, which belongs to the biomedical field of rapid prototyping technology, and in particular provides a cold isostatic pressing forming-vacuum sintering process of a 3D printing negative mold to manufacture a biological joint of a specific shape Methods. Background technique [0002] Titanium has the characteristics of low elastic modulus, high fatigue strength, high toughness, high strength and good biocompatibility, and has been used clinically as a biological implant. To prepare titanium alloy bio-joints suitable for individual physique, there are currently three problems: one is the problem of shape matching, the shape of bio-joints varies from person to person, and the mass-produced artificial joints cannot match each individual's specific situation; The second is the problem of human bone structure. Human bone is a structure with a dense outer layer ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F3/16B22F5/00
Inventor 郭志猛柏鉴玲吴成义芦博昕张欣悦罗俊杨薇薇郭雷辰
Owner UNIV OF SCI & TECH BEIJING
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