Unlock instant, AI-driven research and patent intelligence for your innovation.

A preparation method of high-strength and high-conductivity chromium-zirconium-copper alloy for contact wire of high-speed railway power grid

A high-speed railway, zirconium-copper alloy technology, applied in the direction of rod/rod/wire/strip conductor, etc., can solve problems such as difficulty in meeting demanding performance requirements, weakening and hardening, and easy growth of texture, and achieve good industrial application prospects, The effect of prolonging the service life without reducing the conductivity

Active Publication Date: 2017-06-27
XI AN JIAOTONG UNIV
View PDF3 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] As a typical precipitation-strengthened alloy, chromium-zirconium-copper alloy can improve its strength and maintain a certain conductivity through solution aging process, but it is still difficult to meet the demanding performance requirements. Improving strength, wear resistance and life is of great significance
[0004] At present, the usual preparation technology of chromium-zirconium-copper alloy rods is vacuum induction melting, but the properties of the alloy obtained by melting alone are far from meeting the requirements, and further processes are needed to improve the properties
Although the commonly used combined process of solid solution, cold rolling (or hot rolling) and aging can maintain a certain conductivity of the chromium-zirconium copper alloy and improve the strength at the same time, the steps required for the rolling supporting process are complicated and time-consuming (cold rolling For example): such as pickling, rolling, degreasing, and annealing; on the other hand, rolling can easily cause oxide flakes to deteriorate mechanical properties and produce strong texture, and the texture is also easy to grow in the subsequent annealing process. The process is not easy to control, resulting in excessively large grains, which weakens the hardening effect; and the deformation of the rolling process is not large enough, and the strengthening effect is limited

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A preparation method of high-strength and high-conductivity chromium-zirconium-copper alloy for contact wire of high-speed railway power grid
  • A preparation method of high-strength and high-conductivity chromium-zirconium-copper alloy for contact wire of high-speed railway power grid
  • A preparation method of high-strength and high-conductivity chromium-zirconium-copper alloy for contact wire of high-speed railway power grid

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0035] Such as figure 1 Shown, a kind of preparation method of high-strength and high-conductivity chromium-zirconium-copper alloy of the present invention's contact wire of high-speed railway network comprises the following steps:

[0036] Step 1: Solution Treatment

[0037] Chromium-zirconium-copper alloy ingots are subjected to solid solution treatment in a box-type resistance heating wire heating furnace. Room temperature; the weight percent of the components in the chromium-zirconium-copper alloy is 0.25-0.65% of chromium, 0.08-0.2% of zirconium, and the rest is copper.

[0038] Step Two: Equiradial Angle Extrusion

[0039] The copper alloy after solid solution treatment is processed into Φ19.5×150mm bar, lubricated by graphite paper, and deformed by equal-diameter angular extrusion with a 10-ton hydraulic press. The extrusion process is shown in figure 2 As shown, the deformation speed is 30mm / min; the diameter of the extrusion channel is 20mm, the outer angle is 30°...

Embodiment 1

[0048] The original ingot of chromium-zirconium-copper alloy (composed of chromium 0.45%, zirconium 0.1%, and the rest are copper) is subjected to solid solution treatment in a box-type resistance furnace. In an atmospheric environment, the heating time is 60min. at 960°C for 2 hours, then air-cooled to room temperature; the copper alloy after solution treatment was processed into a Φ19.5×150mm bar, lubricated with graphite paper, and deformed by equal-diameter angular extrusion with a 10-ton hydraulic press. The speed is 30mm / min; the diameter of the extrusion channel is 20mm, the outer angle is 30°, and the inner angle is 90°. After each extrusion, the sample rotates 90° in the same direction and enters the next pass; the sample is processed at room temperature 3 passes of extrusion, cut off extrusion burrs and bar extrusion tailings; the chromium-zirconium copper alloy bar obtained in the previous step is subjected to aging treatment at 460°C for 4 hours in a box-type resist...

Embodiment 2

[0051] The original ingot of chromium-zirconium-copper alloy (composed of chromium 0.25%, zirconium 0.2%, and the rest is copper) is subjected to solid solution treatment in a box-type resistance furnace. temperature at 800°C, heat preservation for 3 hours, and then air-cooled to room temperature; the copper alloy after solid solution treatment was processed into a Φ19.5×150mm bar, lubricated with graphite paper, and deformed by equal-diameter angular extrusion with a 10-ton hydraulic press. The speed is 30mm / min; the diameter of the extrusion channel is 20mm, the outer angle is 30°, and the inner angle is 90°. After each extrusion, the sample rotates 90° in the same direction and enters the next pass; the sample is processed at room temperature 3 passes of extrusion, cut off extrusion burrs and bar extrusion tailings; the chromium-zirconium copper alloy bar obtained in the previous step is subjected to aging treatment at 430°C for 4 hours in a box-type resistance heating wire ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
tensile strengthaaaaaaaaaa
hardnessaaaaaaaaaa
diameteraaaaaaaaaa
Login to View More

Abstract

The invention discloses a preparation method of a high-strength and high-conductivity chromium-zirconium-copper alloy for high-speed railway power grid contact lines. The method includes the steps of solution treatment, equal-channel angular pressing deformation, aging treatment, equal-channel angular pressing deformation and deep undercooling treatment. According to the method, the multistage cold deformation technology and the ultralow temperature treatment technology are combined for treating the chromium-zirconium-copper alloy on the basis of the traditional solution-aging process; compared with a sample piece not treated through the process, good conductivity can be maintained, the strength and abrasion resistance of the chromium-zirconium-copper alloy can be substantially improved, and the service life of the chromium-zirconium-copper alloy can be substantially prolonged. The tensile strength of the prepared copper alloy is higher than 580 MPa, the HRB hardness is higher than 85, and the electric conductivity is 80% IACS or above, which are superior to those of a copper alloy not treated through the method. The method is simple in process, low in cost and good in performance improvement effect, and the high-strength and high-conductivity chromium-zirconium-copper alloy prepared through the method is suitable for being used in industrially-produced high-speed railway power grid contact lines.

Description

technical field [0001] The invention relates to the technical field of non-ferrous metal processing, in particular to a method for preparing a high-strength and high-conductivity chromium-zirconium-copper alloy used for contact lines of high-speed railway power grids. Background technique [0002] With the rapid development of the national economy, the operation of electrified railways has developed towards quasi-high speed and high speed. Increasing the running speed of the train will increase the output power of the train. The essence is to increase the carrying capacity of the contact wire, which will increase the loss of the contact wire and waste a lot of electric energy. Therefore, the development level of the material for the electrical contact wire determines the electrification. The process of speeding up the railway. Among many materials, precipitation-strengthened chromium-zirconium-copper alloys have increasingly strong application requirements as contact wires ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C22F1/08H01B5/02
CPCC22F1/08H01B5/02
Inventor 宋忠孝薛佳伟马大衍李雁淮马飞陈凯
Owner XI AN JIAOTONG UNIV