Core material for vacuum insulation plate and vacuum insulation plate form by same

A technology of vacuum insulation panels and core materials, which is applied to fiberboards, heat exchange equipment, and pipelines through heat insulation protection, and can solve problems that affect energy saving effects and product quality, low thermal conductivity of aluminized films, and increased thermal conductivity. Achieve the effect of avoiding the risk of fiber puncturing the film bag, stable and controllable quality, and low cost

Active Publication Date: 2016-07-13
CHANGZHOU SANYOU DIOR INSULATION MATERIALS MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The deficiencies of the above-mentioned prior art are: the fiber diameter is thicker, the length is longer (6-13um in diameter, 4-20mm in length), and the fiber is relatively hard; (VIP), in the actual production or use process, the fiber is easy to pierce the aluminized film; therefore, when producing VIP, the outsourcing sealing film generally does not use aluminized film; currently, aluminum foil composite film is used to produce VIP, To overcome the above problems; and this brings new problems, because the aluminum foil composite film contains pure aluminum layer (AL) and aluminum layer (VMPET), and the aluminum layer is relatively thick (generally about 7um), resulting in VIP in In the actual application process, there will be a relatively serious thermal bridge effect, which will inevitably lead to an increase in the overall thermal conductivity of VIP, thereby affecting energy saving effects and product quality.
[0007] The aluminized film contains an aluminized layer (VMPET) instead of a pure aluminum layer (AL), so the thermal conductivity of the aluminized film is much lower than that of the aluminum foil composite film

Method used

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  • Core material for vacuum insulation plate and vacuum insulation plate form by same
  • Core material for vacuum insulation plate and vacuum insulation plate form by same
  • Core material for vacuum insulation plate and vacuum insulation plate form by same

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] Such as figure 2 , the vacuum insulation panel core material of this example includes an intermediate core material composed of 10 to 30 laminated glass fiber sheets 8 (ie, chopped strand core material) formed by wet papermaking; the upper and lower sides of the intermediate core material The side is completely covered with at least one layer of ultra-fine glass fiber cotton sheet 9; the fiber diameter in the ultra-fine glass fiber cotton sheet 9 is 1-4um and the length is 1-5mm, and the vacuum insulation made of this core material The thermal conductivity of the board is ≤0.0025W / m.k.

[0044] As a variable embodiment, the intermediate core material is arranged in a bag made of the above-mentioned ultra-fine glass fiber cotton sheet, or the above-mentioned ultra-fine glass fiber cotton sheet 9 wraps the surrounding edges of the intermediate core material To avoid direct contact between the edge of the glass fiber sheet 8 and the aluminized film or aluminum foil compo...

Embodiment 2

[0060] The intermediate core material of the vacuum insulation panel core material in this example is made of a multi-layer glass fiber sheet formed by wet papermaking after uniformly mixing glass fiber chopped strands and glass fiber cotton, and at least one layer is made of dry-laid non-woven fabric. The formed single-layer glass fiber mats are alternately laminated, and then the superfine glass fiber cotton sheets are laid on the upper and lower sides of the middle core material. The thermal conductivity of the vacuum insulation panel made of the core material is ≤0.0025W / m.k.

Embodiment 3

[0062] The intermediate core material of the vacuum insulation panel core material in this example is made of a glass fiber mat formed by a dry-laid non-woven fabric process, and then the ultra-fine glass fiber cotton sheet is laid on the upper and lower sides of the intermediate core material. The thermal conductivity of the vacuum insulation panel made of core material is ≤0.0030W / m.k.

[0063] The above-mentioned glass fiber mat adopts the centrifugal blowing method (abbreviated as centrifugal method) to produce glass microfibers; the production process of centrifugal glass microfibers includes: raw material system, melting system, fiber forming system, combustion gas mixing supply system, etc. The raw materials are mixed according to the ratio and sent to the glass melting furnace. The molten glass flows out through the drain plate at the end of the material channel and enters the centrifuge. Driven by the high-speed rotating centrifuge, nearly 10,000 thin streams of glass...

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Abstract

The invention relates to a core material for a vacuum insulation plate and a vacuum insulation plate form by the same. The core material for the vacuum insulation plate comprises a middle core material body consisting of multiple layers of stacked glass fiber sheet materials (that is, chopped strand core materials) formed with a wet paper-making method, or glass fiber felt (that is, dry glass fiber cotton core materials) formed with a dry non-woven fabric technology or laminates (that is, mixed core materials) of the glass fiber sheet materials and the glass fiber felt, wherein ultra-thin glass fiber cotton sheet materials are arranged on upper and lower sides of the middle core material body; diameters of fibers in the ultra-thin glass fiber cotton sheet materials are in a range of 1-4 microns, and lengths of the fibers are in a range of 1-5 mm. The ultra-thin glass fiber cotton sheet materials are small in fiber diameter, short and softer in fiber and cannot pierce a film bag easily, so that the ultra-thin glass fiber cotton sheet materials are applicable to aluminized film and aluminum foil composite film production; the condition that large areas of the chopped strand core materials or dry glass fiber felt core materials are in contact with the film bag is avoided, and the risk that the fibers pierce the film bag is effectively avoided.

Description

technical field [0001] The present invention relates to a vacuum insulation panel core material and its manufacturing method, and a vacuum insulation panel using the core material, in particular to a chopped strand core material (a laminate of chopped strand sheets formed by a wet method) , or on the core material of dry-process glass fiber mat, or on the upper and lower sides of the core material containing wet-formed chopped strands and dry-process glass fiber mat, the vacuum insulation board core with ultra-fine glass fiber cotton sheet It is suitable for home appliance insulation, cold chain logistics, building insulation and other fields. Background technique [0002] At present, the core material of vacuum insulation panels generally chooses porous media materials, such as powdered silica, aerogel, glass fiber or microporous polyurethane, and each material has its advantages and disadvantages. Secondly, when each core board is used, desiccant or getter must be added t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16L59/02F16L59/065D21J1/00D21H13/40B32B5/26
CPCB32B5/26B32B2250/20B32B2262/101B32B2307/304B32B2309/12D21H13/40D21J1/00F16L59/029F16L59/065
Inventor 糜玥崎
Owner CHANGZHOU SANYOU DIOR INSULATION MATERIALS MFG
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