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Preparation method of water-soluble ceramic core

A ceramic core and water-soluble technology, which is applied in the field of preparation of water-soluble ceramic cores, can solve the problems of inability to manufacture high-precision cores, low cohesion of wet cores, and inability to manufacture structural cores, etc. The performance is easy to core off and environmental protection, fast core removal, small deformation effect

Inactive Publication Date: 2016-07-20
JIANGSU JINHUI PRECISION CASTING CERAMIC CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Polyethylene glycol with a molecular weight of not more than 1000 has fluidity, and the wet core prepared by the invention has low cohesiveness and poor plasticity, and cannot produce high-precision and complex cores, and cannot meet the requirements of aero-engines, blades, steam turbines, combustion engines, etc. The inner cavity formed by complex ceramic cores such as machines
[0010] The third is that sintering is a very important preparation stage for the manufacture of water-soluble ceramic cores. The sintering process, process, and temperature are extremely important for the production of water-soluble silicon-based ceramic cores with excellent performance. The steps are very simple, and the core performance produced is poor
[0011] In addition, this invention uses tamping or core-shooting methods to prepare wet cores, the accuracy of making cores is not accurate, and it is impossible to make cores with complex structures

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] Example 1:A method for preparing a water-soluble ceramic core, the ingredients of the water-soluble ceramic core are as follows: 20%-60% sodium chloride powder, 40%-80% zircon powder, sodium chloride The total weight fraction of zircon powder and zircon powder is 100%, and it is characterized in that: it also additionally includes 0.5%-1% ethyl silicate of the total weight fraction of sodium chloride powder and zircon powder, and 15%-20% Plasticizer, described plasticizer is 50% polyethylene glycol, 30% baking soda, 10% talcum powder;

[0048] The preparation steps of the water-soluble ceramic core include,

[0049] The first step, powder configuration and mixing steps

[0050] Pour 20%-60% sodium chloride powder and 40%-80% zircon powder into the ball mill jar, mix evenly with a ball mill, and after mixing for 2-4 hours, pour the mixed ceramic powder into the pan middle;

[0051] The second step, the step of preparing slurry

[0052] The proportion of the total w...

Embodiment 2

[0078] Example 2: The difference between this example and Example 1 lies in the weight ratio of sodium chloride and zircon powder: 20% sodium chloride powder and 80% zircon powder. Take 10kg powder weight percentage as an example, sodium chloride powder 2kg, zircon powder 8kg.

Embodiment 3

[0079] Example 3: The difference between this example and Example 1 lies in the weight ratio of sodium chloride and zircon powder: 30% of sodium chloride powder and 70% of zircon powder. Take 10kg powder weight percentage as an example, sodium chloride powder 3kg, zircon powder 7kg.

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PUM

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Abstract

The invention discloses a preparation method of a water-soluble ceramic core.The water-soluble ceramic core is prepared from, by mass, 20-60% of sodium chloride powder, 40-80% of zircon powder, ethyl silicate, 15-20% of plasticizer, 30% of baking soda and 10% of talcum powder, wherein the total weight parts of the sodium chloride powder and the zircon powder sum up to 100%, ethyl silicate accounts for 0.5-1% of the total weight parts of the sodium chloride powder and the zircon powder, and the plasticizer is polyethylene glycol with the concentration being 50%.The preparation method of the water-soluble ceramic core comprises the steps of powder preparation and mixing, slurry preparation, compression formation, dewaxing and sintering.The core prepared through the preparation method is high in wet strength, good in compression flowability, small in shrinking percentage, high in surface polishness, the core complex in shape can be made, and the core formed through sintering is high in high temperature strength, large in porosity and quick in depoling.

Description

technical field [0001] The invention relates to a method for preparing a ceramic core, in particular to a method for preparing a water-soluble ceramic core. Background technique [0002] The ceramic core is an adapter for manufacturing investment casting hollow castings. Its function is to form the inner cavity shape of the hollow casting, and together with the shell to ensure the dimensional accuracy of the casting wall thickness, as investment casting moves towards "precision, thin With the development in the direction of "wall and no margin", the performance and engineering reliability of ceramic cores are facing severe challenges. At present, ceramic cores are mainly used in two series of hollow casting cavity structures made of non-ferrous metal alloys and non-ferrous metal alloys. [0003] General ceramic cores are removed by mixed alkali method, alkaline solution method, pressure core removal method, and hydrofluoric acid method. Some of these methods are corrosive t...

Claims

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Application Information

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IPC IPC(8): C04B35/48C04B35/66C04B38/06C04B35/64C04B35/638C04B35/63C04B35/634
CPCC04B38/06C04B35/482C04B35/6303C04B35/63488C04B35/638C04B35/64
Inventor 周长军孙革唐荣俊唐荣彪
Owner JIANGSU JINHUI PRECISION CASTING CERAMIC CO LTD
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