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Sand core coating for foundry

A casting sand and coating technology, which is applied to casting molding equipment, coatings, cores, etc., can solve the problems of poor wettability between coatings and sand cores, poor defoaming effect of coatings, and poor leveling of coatings, etc., to achieve Good dip coating effect, high temperature resistance coverage, improved adsorption performance and plasticity effect

Active Publication Date: 2018-10-30
HEFEI JAC CASTING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

(1) The defoaming effect of the coating is poor: there will be more or less bubbles during use, some are large and some are small, and it is not easy to completely eliminate the foam; (2) The leveling of the coating is not good: After the sand core is dip-coated, the thickness of the coating is uneven, and there are obvious flow marks and accumulations on the surface; (3) The wettability of the coating and the sand core is poor: After the sand core is dip-coated, the wettability of the coating and the sand core is poor, and the coating cannot be quickly Effective penetration into the surface of the sand core, on the vertical plane, the continuity of the coating is destroyed, resulting in water-breaking defects of the coating

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] A sand core coating for foundry, which consists of the following components in parts by weight: 100 parts of silica sand, 20 parts of mica-like aluminosilicate, 15 parts of bentonite, 8 parts of scaly graphite powder, 10 parts of talcum powder, n-octanol 0.1 part, 1 part of polyaluminum chloride, 1 part of polyvinyl alcohol, 2 parts of sodium alginate, 5 parts of polyacetic acid emulsion.

[0018] The particle size of talcum powder is 320 mesh. The content of silica in silica sand is more than 98%, alumina is 0-5%, and the balance is unavoidable impurities. The particle size is 220-260 mesh. Performance indicators of mica-like aluminosilicate: 20-25% alumina, 65-70% silica, 0-1% iron oxide, 0-1% magnesium oxide, 0-1% calcium oxide, particle size over 200 mesh screen.

[0019] A method for preparing sand core coatings for casting, comprising the following steps: sequentially adding bentonite, talcum powder, polyaluminum chloride, polyvinyl alcohol, sodium alginate, and...

Embodiment 2

[0021] A sand core coating for foundry, which is composed of the following components in parts by weight: 100 parts of silica sand, 40 parts of mica-like aluminosilicate, 10 parts of bentonite, 12 parts of flaky graphite powder, 16 parts of talcum powder, n-amyl alcohol 0.5 parts, 3 parts of polyaluminum chloride, 2 parts of polyvinyl alcohol, 4 parts of sodium alginate, 8 parts of polyacetic acid emulsion.

[0022] The particle size of talcum powder is 320 mesh. The content of silica in silica sand is more than 98%, alumina is 0-5%, and the balance is unavoidable impurities. The particle size is 220-260 mesh. Performance indicators of mica-like aluminosilicate: 20-25% alumina, 65-70% silica, 0-1% iron oxide, 0-1% magnesium oxide, 0-1% calcium oxide, particle size over 200 mesh screen.

[0023] A method for preparing a sand core coating for casting, comprising the following steps: sequentially adding bentonite, talcum powder, polyaluminum chloride, polyvinyl alcohol, sodium ...

Embodiment 3

[0025] A sand core coating for foundry, which is composed of the following components in parts by weight: 100 parts of silica sand, 30 parts of mica-like aluminosilicate, 12 parts of bentonite, 10 parts of flaky graphite powder, 13 parts of talcum powder, n-butanol 0.3 parts, 2 parts of polyaluminum chloride, 1.5 parts of polyvinyl alcohol, 3 parts of sodium alginate, 6.5 parts of polyacetic acid emulsion.

[0026] The particle size of talcum powder is 320 mesh. The content of silica in silica sand is more than 98%, alumina is 0-5%, and the balance is unavoidable impurities. The particle size is 220-260 mesh. Performance indicators of mica-like aluminosilicate: 20-25% alumina, 65-70% silica, 0-1% iron oxide, 0-1% magnesium oxide, 0-1% calcium oxide, particle size over 200 mesh screen.

[0027] A method for preparing a sand core coating for casting, comprising the following steps: sequentially adding bentonite, talcum powder, polyaluminum chloride, polyvinyl alcohol, sodium a...

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Abstract

The invention discloses sand core paint for casting. The sand core paint for casting comprises the following components in parts by weight: 100 parts of silica sand, 20-40 parts of glimmerite-shaped aluminosilicate, 10-15 parts of bentonite, 8-12 parts of flaky graphite powder, 10-16 parts of talcum powder, 0.1-0.5 part of defoaming agent, 1-3 parts of aluminum polychlorid, 1-2 parts of polyvinyl alcohol, 2-4 parts of sodium alga acid, and 5-8 parts of polyacetic acid emulsion. The sand core paint is added with bentonite and flaky graphite powder for improving the absorption performance and the plasticity, can realize synchronous collapse with a sand core, is easy to strip a sintering layer from the surface of a casting, effectively prevents chemical sand bonding, uses silica sand and glimmerite-shaped aluminosilicate as refractory materials without generating chemical reaction with other substances, is excellent in high-temperature resistance and covering performance, is excellent in leveling property and shrinkage resistance, is better in stability and cohesiveness, and is not easy to deteriorate after long-time placement.

Description

technical field [0001] The invention belongs to the field of coatings, in particular to a sand core coating for casting. Background technique [0002] The main casting cylinder block and cylinder head on the engine generally use cold box cores in the casting process. The core making process is complicated and the precision requirements are high; The performance of the main coating is directly related to the quality of the casting. At present, the water-based dipping coatings used in domestic engine block and cylinder head production are all imported or produced by joint venture manufacturers. The key auxiliary materials used in the coating are of good quality, and the various performance indicators of the coating are high. After the coating is applied, the surface Bright and smooth, no holes, cracks, flow marks and other defects. The quality of foreign coatings is good, but the price is expensive. Domestic coatings are also relatively good, but the quality of coatings is n...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C3/00
CPCB22C3/00
Inventor 李保全黄磊梅国明
Owner HEFEI JAC CASTING
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