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Wetting-piloted composite solder and preparation method thereof

A composite brazing filler metal and composite rolling technology, which is applied in manufacturing tools, welding equipment, metal processing equipment, etc., can solve the problems of reduced plasticity, difficult forming of brazing filler metals, low Sn content, etc., and achieves high tin content, beautiful molding, The effect of high adhesion strength

Inactive Publication Date: 2016-12-07
ZHENGZHOU RES INST OF MECHANICAL ENG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Like silver-based brazing filler metals, traditional CuZnSn brazing filler metals add Sn elements to CuZn alloy brazing filler metals through the batching method, and then use processes such as smelting, casting, rolling, extrusion, and drawing to produce CuZnSn brazing filler metals produced by this method. The Sn content in the solder is low, such as HS221, the tin content is only 1%, otherwise it will also reduce its plasticity, and the solder is difficult to form

Method used

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  • Wetting-piloted composite solder and preparation method thereof

Examples

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Effect test

preparation example Construction

[0017] The preparation method of the wetting leading composite solder of the present invention is as follows:

[0018] The tin strip and the solder alloy strip are put into a precision rolling mill for compound rolling, so that a tin layer 1 with uniform thickness is formed on the surface of the solder alloy layer 2, and then on the outer surface of the tin layer 1 and the solder alloy layer 2, A layer of flux layer 3 with uniform thickness is deposited by thermal spraying to form a four-layer structure with excellent wettability, gap filling and formability, and a finished composite solder with flux.

[0019] The solder alloy is one of silver-based solder and copper-based solder, and the solder is a general-purpose solder. During the preparation process, the solder alloy strip must go through a strict degreasing and pickling process to ensure that the side combined with the tin strip is free of oil, impurities and oxidation.

Embodiment 1

[0022] The solder alloy is BAg25CuZn alloy strip with a thickness of 0.2mm, and the thickness of the tin strip is 0.1mm. After multi-pass rolling by a precision rolling mill, a BAgCuZnSn solder alloy strip with a tin layer thickness of 0.02mm and a solder alloy layer thickness of 0.18mm is formed. In the form of thermal spraying, FB102 flux is deposited on both surfaces of the solder alloy strip, and the thickness of the flux layer is 0.1 mm. According to chemical analysis, the tin content is 8.68%. The BAgCuZnSn solder with this tin content is difficult to process through conventional smelting, casting, extrusion, rolling and other processes. According to DSC analysis, compared with the matrix BAg25CuZn solder, the melting point of the solder prepared by this method is lowered by nearly 60°C. According to the national standard GB / T 11364-2008 "Test Method for Wettability of Solder", a comparison test of wettability was carried out between the base solder and the solder prepar...

Embodiment 2

[0024] The solder alloy is BAg30CuZn alloy strip with a thickness of 0.2mm, and the thickness of the tin strip is 0.1mm. After multi-pass rolling by a precision rolling mill, a BAgCuZnSn solder alloy strip with a tin layer thickness of 0.01mm and a solder alloy layer thickness of 0.18mm is formed. Then FB102 flux is deposited on both surfaces of the solder alloy strip by thermal spraying, and the thickness of the flux layer is 0.1 mm. According to chemical analysis, the tin content is 8.12%. The BAgCuZnSn solder with this tin content is difficult to process through conventional smelting, casting, extrusion, rolling and other processes. According to DSC analysis, compared with the matrix BAg30CuZn solder, the melting point of the solder prepared by the method of the present invention is lowered by nearly 55°C. According to the national standard GB / T 11364-2008 "Test Method for Wettability of Solder", a comparison test of wettability was carried out between the base solder and t...

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Abstract

The invention discloses wetting-piloted composite solder which comprises a tin layer and a solder alloy layer, which are compositely rolled, wherein soldering flux layers are sprayed and deposited on the outer surfaces of the tin layer and the solder alloy layer respectively to form a finished composite solder product with a four-layer structure; the thicknesses of the tin layer and the solder alloy layer can be adjusted within 0.01-20 mm according to the clearance filling property of the solder and the size of a clearance; and the thicknesses of the soldering flux layers are adjusted within 0.01-10 mm according to the level of difficulty in removing an oxide film of a workpiece. During preparation of the composite solder, a tin belt and a solder alloy belt are put into a precision rolling machine to be compositely rolled so that the uniform-thickness tin layer is formed on the surface of the solder alloy layer, and then the uniform thickness soldering flux layers are deposited on the outer surfaces of the tin layer and the solder alloy layer in a hot spraying way to form the finished composite solder product with the four-layer structure. A preparation method provided by the invention saves energy and protects the environment, the composite solder is high in tin content and uniform in thickness and beautiful in forming, and since the composite solder has soldering flux, automatic, accurate and quantified addition of the soldering flux is realized during soldering.

Description

technical field [0001] The invention relates to a brazing material, in particular to a wetting pilot composite solder, and also relates to a preparation method of the composite solder. Background technique [0002] Liquid metals are all viscous liquids, and their fluidity can be measured by the viscosity of liquid metals. The greater the viscosity of the liquid metal, the poorer its fluidity, and the viscosity is inversely proportional to the superheat of the liquid metal. Therefore, when the brazing temperature is constant, the lower the melting temperature of the solder, the greater the superheat of the liquid solder, which will cause the viscosity of the liquid solder to decrease and the fluidity to increase. When the melting temperature of the solder increases, the degree of superheat decreases, the viscosity increases, and the fluidity decreases. [0003] Silver-based solder has a moderate melting point, superior brazing process performance, good connection strength, ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/30C23C4/123
CPCB23K35/3006B23K35/302
Inventor 龙伟民钟素娟董博文张青科孙华为薛行雁赵辰丰侯江涛李永刘洁杜全斌
Owner ZHENGZHOU RES INST OF MECHANICAL ENG CO LTD
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