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46results about How to "Improve caulking ability" patented technology

Al-Si-Cu-Zn-Sn-Ni aluminum-based brazing filler metal and preparation method thereof

The invention relates to an Al-Si-Cu-Zn-Sn-Ni aluminum-based brazing filler metal and a preparation method thereof. The components of the aluminum-based brazing filler metal are 7 to 13 percent by weight of Si, 5 to 11 percent by weight of Cu, 4 to 11 percent by weight of Zn, 1 to 6 percent by weight of Sn, 1 to 3 percent by weight of Ni, 0.02 to 0.3 percent by weight of Ce, 0.01 to 0.1 percent by weight of Sr, 0.01 to 0.2 percent by weight of Zr and the balance of Al. The process flow for preparing the aluminum-based brazing filler metal is that: pure aluminum is added into a graphite crucible and covered by flux for aluminum under the condition of 800 DEG C to 900 DEG C, and slag is removed after melting; the aluminum-based intermediate alloy of high-melting point elements and flux for aluminum are added at the same time, and melting, stirring and slag removal are carried out; the aluminum-based intermediate alloy of low-melting point elements is added under the protection of nitrogen, and melting and stirring are carried out; the mixture of argon and hexachloroethane is added to carry out refining, and standing and slag removal are carried out; the intermediate alloy of trace elements is added, and melting and stirring are carried out; secondary refining and slag removal are carried out; and under the protection of nitrogen, casting formation is carried out. The Al-Si-Cu-Zn-Sn-Ni aluminum-based brazing filler metal has the advantages of low melting point, high strength, high toughness, high corrosion-resistant property and good wetting property and spreadability.
Owner:GUILIN QINGTONG NON FERROUS METAL ARTS & CRAFTS MATERIAL DEV CO LTD

Wetting pilot strip-shaped brazing filler metal and preparation method thereof

The invention discloses wetting pilot strip-shaped brazing filler metal. The wetting pilot strip-shaped brazing filler metal comprises a brazing filler metal alloy inner core. A tin layer and a coating brazing flux layer sequentially wrap the brazing filler metal alloy inner core. The cross section of the formed strip-shaped brazing filler metal is in a circular or polygonal shape. The diameter of the brazing filler metal alloy inner core is determined according to the size of a brazing filler metal filling seam, the thickness of the tin layer is determined according to the brazing filler metal seam filling ability, and the thickness of the coating brazing flux layer is determined according to the difficulty of removing an oxidation film from the surface of a workpiece. During preparation, firstly, a brazing filler metal alloy is machined to be in the shape of a wire with the diameter meeting the requirement; after deoiling and acid pickling are conducted, the wire-shaped brazing filler metal alloy is placed in a tinning machine to be subjected to hot-dipping wire plating and then prepared to be in a strip shape after being straightened and cut off; and then, the surface of the tin layer is coated with a brazing flux in a press smearing manner, and a finished product of the pilot strip-shaped brazing filler metal is formed. A preparation method is simple, the tin content can be accurately controlled, and compared with traditional brazing filler metal, the wetting and seam filling performance of the brazing filler metal is greatly improved.
Owner:ZHENGZHOU RES INST OF MECHANICAL ENG CO LTD

Novel non-corrosion fluoride solder and preparation method

The present invention relates to a fluoride soldering flux without causticity of a soldering 6063 aluminum alloy and the method of preparation, which belongs to soldering material field of the aluminum and the aluminum alloy. The compounding ratio of the component by the weight percent is: the neutral QF soldering flux: 99.0 to 99.7 percent; ZnSiF6: 0.3 to 1.0 percent. The neutral QF soldering flux is prepared by adopting the chemical synthesis, and the ratio of K+/A13+ is 1.9175, and the melting point of the soldering flux is 560 DEG C, and the soldering temperature is 580 to 620 DEG C. The soldering flux protects the soldering 6063 aluminum alloy in the stove by cooperating the AI-11.7Si eutectic soldering material nitrogen gas. The length of the clearance with the same clearance of the soldering material is more than 160 mm. The obverse and inverse surfaces of the soldering clearance are of good shaping with even welding root, and have no disadvantages of air holes on the surface and claming dregs. The cutting intensity for the soldering is more than 120 MPa. The soldering flux preparation art and the material of the present invention have low price, and do not absorb the damp. The present invention does not loose the efficiency when stored in the atmosphere for a long time, which is suitable for being widely applied.
Owner:JIANGSU UNIV OF SCI & TECH

CVD (chemical vapor deposition) diamond brazing nickel-based alloy brazing sheet and preparation method thereof

InactiveCN103302419AOvercome costsOvercome the problems of high melting point and poor filling abilityWelding/cutting media/materialsSoldering mediaLanthanumChemical vapor deposition
The invention discloses a CVD (chemical vapor deposition) diamond brazing nickel-based alloy brazing sheet and a preparation method thereof. The CVD diamond brazing nickel-based alloy brazing sheet comprises the following components in weight percentage: 8.0-12% of Cr, 2.5-4.0% of Si, 1.5-2.0% of B, 7.8-11% of Sn, 0.4-1.0% of Ag, 0.1-1.0% of lanthanum neodymium, not more than 0.05% of impurities and the balance of Ni. The CVD diamond brazing nickel-based alloy brazing sheet overcomes the defects that the conventional Ag-based brazing material is high in cost and low in strength; the CVD diamond brazing nickel-based alloy brazing sheet contains Sn, so that the problems that the conventional Ni-Cr brazing material is high in melting point and poor in filling ability are solved; when the prepared nickel-based alloy brazing sheet is used for brazing a CVD diamond, the CVD diamond and the brazing sheet can form a chromium carbide compound, so that the bonding strength between the CVD diamond and the brazing sheet is high; the melting point of the brazing sheet is relatively low, so that heat damage to the CVD diamond is relatively small and the brazing sheet is easy to braze.
Owner:HENAN UNIV OF SCI & TECH

Multi-layer flux-cored silver solder and preparation method thereof

The invention belongs to the technical field of soldering materials, and particularly relates to a multi-layer flux-cored silver solder and a preparation method thereof. The multi-layer flux-cored silver solder comprises an inner core layer, a middle layer attached to the surface of the inner core layer and an outermost layer wrapped on the middle layer. The inner core layer is an alloy wire, the middle layer is a silver soldering flux layer, and the outermost layer is a silver-based solder metal skin. And the melting point of the alloy wire is lower than that of the silver soldering flux layer. According to the multi-layer flux-cored silver solder, the melting temperature of the alloy wire of the core part is lower than that of soldering flux, in the soldering process, the alloy wire is firstly melted and then adheres to the soldering flux, the soldering flux is driven to flow out in advance and permeate into a soldering seam, and therefore the seam filling performance and flowing performance of the soldering flux are improved. The problems that conventional flux-cored silver solder is poor in fluidity and not prone to seam crossing during soldering, and the soldering flux is accumulated on the front face during soldering are solved, and therefore the soldering effect is improved.
Owner:ZHENGZHOU RES INST OF MECHANICAL ENG CO LTD

Brazing method of tungsten-copper alloy and chromium-zirconium-copper alloy

The invention discloses a brazing method of a tungsten-copper alloy and a chromium-zirconium-copper alloy, and relates to the field of welding. The method aims to shorten the brazing time for the tungsten-copper alloy and the chromium-zirconium-copper alloy, avoid the use of a solder resist, reduce the brazing cost and improve the brazing efficiency. According to the method, the tungsten-copper alloy and the chromium-zirconium-copper alloy are connected by adopting an ultrasonic wave-assisted brazing method, ultrasonic waves are used in the brazing process through a titanium alloy intermediatelayer, and the spreading and wetting of melted brazing filler metal on a brazing surface are promoted by utilizing the acoustic cavitation effect; when the tungsten-copper alloy and the chromium-zirconium-copper alloy are combined and brazed, one of a base metals is moved to promote the discharge of bubbles, and then the ultrasonic wave-assisted brazing process is completed in a short period of time under the low brazing pressure; and in addition, the method can perform brazing in an atmospheric environment, the technical requirements for brazing operators are low, and the brazing efficiencyis high. The invention is applied to the field of brazing.
Owner:SHENYANG JINCHANG LANYU NEW MATERIAL CO LTD

Low-melting-point and high-strength aluminum-based brazing filler metal and preparation method thereof

The invention discloses a low-melting-point and high-strength aluminum-based brazing filler metal and a preparation method thereof. The brazing filler metal consists of the following components in percentage by mass: 6 to 13 percent of Si, 6 to 13 percent of Cu, 1 to 3 percent of Ni, 0.01 to 0.1 percent of Sr, 0.01 to 0.2 percent of Ti, 0.01 to 0.2 percent of Y and the balance of Al. The preparation method comprises the following steps of: weighing each component; adding the components into a graphite crucible melting furnace according to a certain sequence; melting and then refining twice, wherein argon gas and hexachloroethane are used as refining agents during the refining; introducing the hexachloroethane from bottom of solution by the argon gas, wherein the introduction pressure of the argon gas is 5 to 7KPa; and continuously casting solution which is subjected to the second refining process under the protection of nitrogen gas as required or performing gas atomization to form the aluminum-based brazing filler metal in different forms. The aluminum-based brazing filler metal prepared by the method has the superior characteristics of low melting point, high strength, toughness, wettability and spreadability and the like.
Owner:GUILIN QINGTONG NON FERROUS METAL ARTS & CRAFTS MATERIAL DEV CO LTD

Variable-scale boron-nitrogen graphene modified layer brazing filler metal as well as preparation method and application thereof

The invention discloses a variable-scale boron-nitrogen graphene modified layer brazing filler metal. The brazing filler metal comprises a variable-scale modified layer composed of a boron-nitrogen graphene reinforced alloy layer which is formed in an upper surface layer, a brazing filler metal layer which is formed in a middle layer and a boron-nitrogen graphene coated foam metal layer which is formed in the lower surface layer, and the preparation method comprises the following steps that a silver brazing material sheet or a gold brazing filler metal sheet is selected, firstly, a boron-nitrogen graphene reinforced nickel-based alloy is sputtered on the upper surface of the brazing filler metal sheet, wherein the nickel-based alloy is a binary or ternary nickel-based alloy consisting of nickel, palladium, gold and copper, then a boron-nitrogen graphene coated foam metal layer is subjected to vapor deposition on the lower surface of the brazing filler sheet, wherein the foam metal is binary nickel-based alloy consisting of nickel-chromium, nickel-gold, nickel-silver or nickel-copper; and the prepared modified layer brazing filler metal can be used for connection of high-nitrogen steel and high-strength steel, the tensile strength of the high-nitrogen steel and the high-strength steel subjected to braze connection is not lower than 500 MPa. The brazing filler metal prepared through the method has a variable-scale layer and can generate a nano-scale effect, so that the mechanical property of the brazing filler metal can be synergistically enhanced, and the welding strength ofthe high-strength steel and the high-nitrogen steel can be improved.
Owner:NORTH CHINA UNIV OF WATER RESOURCES & ELECTRIC POWER

Al-Si-Cu-Zn-Sn-Ni aluminum-based brazing filler metal and preparation method thereof

The invention relates to an Al-Si-Cu-Zn-Sn-Ni aluminum-based brazing filler metal and a preparation method thereof. The components of the aluminum-based brazing filler metal are 7 to 13 percent by weight of Si, 5 to 11 percent by weight of Cu, 4 to 11 percent by weight of Zn, 1 to 6 percent by weight of Sn, 1 to 3 percent by weight of Ni, 0.02 to 0.3 percent by weight of Ce, 0.01 to 0.1 percent by weight of Sr, 0.01 to 0.2 percent by weight of Zr and the balance of Al. The process flow for preparing the aluminum-based brazing filler metal is that: pure aluminum is added into a graphite crucible and covered by flux for aluminum under the condition of 800 DEG C to 900 DEG C, and slag is removed after melting; the aluminum-based intermediate alloy of high-melting point elements and flux for aluminum are added at the same time, and melting, stirring and slag removal are carried out; the aluminum-based intermediate alloy of low-melting point elements is added under the protection of nitrogen, and melting and stirring are carried out; the mixture of argon and hexachloroethane is added to carry out refining, and standing and slag removal are carried out; the intermediate alloy of trace elements is added, and melting and stirring are carried out; secondary refining and slag removal are carried out; and under the protection of nitrogen, casting formation is carried out. The Al-Si-Cu-Zn-Sn-Ni aluminum-based brazing filler metal has the advantages of low melting point, high strength, high toughness, high corrosion-resistant property and good wetting property and spreadability.
Owner:GUILIN QINGTONG NON FERROUS METAL ARTS & CRAFTS MATERIAL DEV CO LTD

Rare earths-containing iron-based solder for stainless steel braze welding and method for braze welding by using same

The invention discloses a rare earths-containing iron-based solder for stainless steel braze welding and a method for braze welding by using the solder, and relates to a rare earths-containing iron-based solder and a method for braze welding by using the solder. The invention aims to solve the problems of the existing iron-based solder that the melting temperature is high, phosphorus brittle phase is caused when the existing iron-based solder is used for welding, and the shearing strength of a joint is greatly lowered. The rare earths-containing iron-based solder for stainless steel braze welding is prepared from Cr, Ni, Si, P, Cu, rare earths of the lanthanide series and Fe according to the mass fraction. Powder of the Fe, Cr, Ni, Cu, P, Si and rare earths of the lanthanide series is heated so as to reach a liquid alloy state, an atomization method is adopted for obtaining alloy powder, the powder and a binder are uniformly mixed, and are coated on a to-be-welded surface of stainless steel, a workpiece to be welded is obtained, the workpiece is put into a vacuum braze welding furnace, and then vacuum braze welding treatment is carried out. The solder and the method have the advantages that the shearing strength of a welding joint can reach 180-200Mpa, and excellent mechanical property can be realized.
Owner:HARBIN INST OF TECH

Wetting-piloted composite solder and preparation method thereof

The invention discloses wetting-piloted composite solder which comprises a tin layer and a solder alloy layer, which are compositely rolled, wherein soldering flux layers are sprayed and deposited on the outer surfaces of the tin layer and the solder alloy layer respectively to form a finished composite solder product with a four-layer structure; the thicknesses of the tin layer and the solder alloy layer can be adjusted within 0.01-20 mm according to the clearance filling property of the solder and the size of a clearance; and the thicknesses of the soldering flux layers are adjusted within 0.01-10 mm according to the level of difficulty in removing an oxide film of a workpiece. During preparation of the composite solder, a tin belt and a solder alloy belt are put into a precision rolling machine to be compositely rolled so that the uniform-thickness tin layer is formed on the surface of the solder alloy layer, and then the uniform thickness soldering flux layers are deposited on the outer surfaces of the tin layer and the solder alloy layer in a hot spraying way to form the finished composite solder product with the four-layer structure. A preparation method provided by the invention saves energy and protects the environment, the composite solder is high in tin content and uniform in thickness and beautiful in forming, and since the composite solder has soldering flux, automatic, accurate and quantified addition of the soldering flux is realized during soldering.
Owner:ZHENGZHOU RES INST OF MECHANICAL ENG CO LTD

Brazing filler metal-carried hard alloy block and preparation method thereof

The invention discloses a brazing filler metal-carried hard alloy block. The brazing filler metal-carried hard alloy block has a double-layer structure; and a brazing filler metal alloy layer is compounded on the lower surface of the hard alloy block. The thickness of the brazing filler metal alloy layer can be adjusted within 0.01-20 mm according to the size of a brazing filler metal filling gap. The brazing filler metal alloy layer is one of pure copper, copper base, silver base, manganese base, palladium base and titanium base brazing filler metal. During preparing, the brazing filler metal alloy is prepared as a coiled wire for future use by smelting, extruding and drawing procedures; the oil removal and the sand blasting are performed for the surface of the hard alloy block to guarantee no oil, no impurity and no oxidation on the surface to be welded; and then, the coiled wire-shaped brazing filler metal alloy is sprayed on the surface to the welded of the hard alloy block by thermal spraying equipment to form the brazing filler metal alloy layer with a certain thickness. The brazing filler metal-carried hard alloy block has the advantages of high assembly precision and convenience; as the thickness of the brazing filler metal layer compounded on the hard alloy block is controllable, the quantitative and precise adding of brazing filler metal is realized; and the hard alloy and the brazing filler metal interface form metallurgic bonding, so that the gap filling performance of the brazing filler metal to the hard alloy in the brazing process is improved.
Owner:ZHENGZHOU RES INST OF MECHANICAL ENG CO LTD

Composite silver brazing welding paste and preparing method thereof

The invention provides composite silver brazing welding paste. The composite silver brazing welding paste comprises components including 30-60 wt% of alloy welding powder, 10-30 wt% of brazing flux and 20-40 wt% of colloid. The alloy welding powder is composed of AgCu alloy powder and CuP alloy powder, wherein the mass ratio of the AgCu alloy powder to the CuP alloy powder meets the formula: AgCu:CuP=0.5-2. The invention further relates to a preparing method of the above welding paste. Starting from the brazing character of brazing filler metal, AgCu high-conductivity, high-heat-conduction andhigh-strength brazing filler metal and CuP high-wetability and high-joint-filling-capability brazing filler metal are guided, the component and grain size distribution combination design is adopted for the AgCu high-conductivity, high-heat-conduction and high-strength brazing filler metal and the CuP high-wetability and high-joint-filling-capability brazing filler metal, then, the colloid and thebrazing flux are added, and the composite silver brazing welding paste material is prepared through shearing emulsion machining. The composite silver brazing welding paste has the beneficial effectsthat the operation technology is simple, and feasibility is high; and the prepared welding paste material has good fluidity and high joint filling capability, and the characters of high conductivity,high heat conduction and high strength are kept after welding.
Owner:WENZHOU HONGFENG ELECTRICAL ALLOY

A kind of variable-scale boron nitrogen graphene modified layer solder, preparation method and application

The invention discloses a variable-scale boron-nitrogen graphene modified layer brazing filler metal. The brazing filler metal comprises a variable-scale modified layer composed of a boron-nitrogen graphene reinforced alloy layer which is formed in an upper surface layer, a brazing filler metal layer which is formed in a middle layer and a boron-nitrogen graphene coated foam metal layer which is formed in the lower surface layer, and the preparation method comprises the following steps that a silver brazing material sheet or a gold brazing filler metal sheet is selected, firstly, a boron-nitrogen graphene reinforced nickel-based alloy is sputtered on the upper surface of the brazing filler metal sheet, wherein the nickel-based alloy is a binary or ternary nickel-based alloy consisting of nickel, palladium, gold and copper, then a boron-nitrogen graphene coated foam metal layer is subjected to vapor deposition on the lower surface of the brazing filler sheet, wherein the foam metal is binary nickel-based alloy consisting of nickel-chromium, nickel-gold, nickel-silver or nickel-copper; and the prepared modified layer brazing filler metal can be used for connection of high-nitrogen steel and high-strength steel, the tensile strength of the high-nitrogen steel and the high-strength steel subjected to braze connection is not lower than 500 MPa. The brazing filler metal prepared through the method has a variable-scale layer and can generate a nano-scale effect, so that the mechanical property of the brazing filler metal can be synergistically enhanced, and the welding strength ofthe high-strength steel and the high-nitrogen steel can be improved.
Owner:NORTH CHINA UNIV OF WATER RESOURCES & ELECTRIC POWER

Brazing process and device of tube-shell type heat exchanger

The invention discloses a brazing process and device of a tube-shell type heat exchanger, and relates to the manufacturing field tube-shell type heat exchangers. The brazing process of the tube-shelltype heat exchanger includes the following steps that a workpiece to be brazed is placed, specifically, a core assembly of the tube-shell type heat exchanger to be brazed is placed on a worktable, sothat a part to be brazed of the core assembly is located below an induction coil; the core assembly includes tube plates and heat exchange pipes; brazing filler metal is placed, specifically, the brazing filler metal is placed in counter bores at the ends of mounting through holes of the tube plates; induction heating is carried out, specifically, the induction coil is energized, and the part to be brazed is subjected to induction heating; and vibration is carried out, specifically, the worktable is driven to vibrate to cause mechanical vibration of the core assembly; and the brazing device ofthe tube-shell type heat exchanger includes the worktable, an induction heating device and a vibration device. According to the brazing process and device of the tube-shell type heat exchanger, the brazing time can be shortened, the filling effect of liquid brazing filler metal can further be improved, a brazing joint with good brazing condition is formed, and the working efficiency is significantly improved.
Owner:CENT OF EXCELLENCE FOR ADVANCED MATERIALS +1
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