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Alkali excitation fly ash dry mixing heat insulation plate bonding mortar and preparation method thereof

A technology for bonding mortar and fly ash, which is applied in the field of alkali-excited fly ash dry-mixed thermal insulation board bonding mortar and its preparation, can solve the problems of few manufacturers, great strength drop, and high cost of high-alumina cement, and achieves the reduction of The utilization of non-renewable resources, the effect of solving the large amount of cement

Inactive Publication Date: 2017-01-04
ZHUODA NEW MATERIALS TECH GRP WEIHAI CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the cementitious material component of the bonded mortar of the external wall insulation board contains high-alumina cement. The cost of high-alumina cement is high, and there are problems such as unstable quality and fewer manufacturers. The ratio of binder to fine aggregate in the formula Almost 1:1, although higher bonding strength can be obtained, but the cost is higher, and the risk of later cracking and strength decline is greater

Method used

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  • Alkali excitation fly ash dry mixing heat insulation plate bonding mortar and preparation method thereof
  • Alkali excitation fly ash dry mixing heat insulation plate bonding mortar and preparation method thereof
  • Alkali excitation fly ash dry mixing heat insulation plate bonding mortar and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Prepare raw materials according to the following components and weights: 20kg of fly ash, 7kg of ordinary Portland cement with a cement strength grade of 32.5, 3kg of heavy calcium powder, 40kg of 50-mesh coarse sand, 0.8kg of vinyl acetate and ethylene copolymer rubber powder, viscosity It is 0.03kg of hydroxypropyl methylcellulose ether of 60000mPa.s, 0.03kg of wood fiber with a length of 200μm, 5kg of sodium silicate, 1.2kg of sodium hydroxide, 0.01kg of glass fiber with a length of 6mm, and powdered cationic polymer. Carboxylic acid water reducing agent 0.3kg;

[0027] After measuring each component according to the proportion, mix it in the dry mixing equipment for 3 minutes to obtain the bonding mortar of the thermal insulation board. When in use, add clean water with 19% of the mass of the insulation board bonding mortar, mix and stir for 2 minutes to obtain the alkali-activated fly ash dry-mix insulation board bonding mortar, and the construction can be done.

...

Embodiment 2

[0031] 25kg of fly ash, 7kg of slag Portland cement with a strength grade of 42.5, 3kg of heavy calcium powder, 40kg of 40-mesh dried river sand, 0.8kg of acrylate and styrene copolymer powder, hydroxyethyl alcohol with a viscosity of 80000mPa.s 0.03kg of methyl cellulose ether, 0.03kg of wood fiber with a length of 300μm, 6kg of sodium silicate, 1.3kg of sodium hydroxide, 0.01kg of polypropylene with a length of 8mm, 0.3kg of powder cationic polycarboxylate water reducer .

[0032] After measuring each component according to the proportion, mix in dry mixing equipment for 4 minutes to obtain thermal insulation board bonding mortar. When in use, add water with 20% of the mass of the insulation board bonding mortar, mix and stir for 2.5 minutes to obtain the alkali-activated fly ash dry-mix insulation board bonding mortar, and the construction can be done.

[0033] The performance test results of the insulation board bonding mortar are as follows:

[0034]

Embodiment 3

[0036] 30kg of fly ash, 10kg of heavy calcium powder, 40kg of 60-mesh coarse sand, 1.0kg of styrene and diene copolymerized rubber powder, 0.03kg of cellulose ether with a viscosity of 100000mPa.s, 0.03kg of wood fiber with a length of 500μm, silicic acid 10kg sodium, 1.5kg sodium hydroxide, 0.01kg polyacrylonitrile fiber with a length of 10mm, 0.3kg powder cationic polycarboxylate water reducer

[0037] After measuring each component according to the proportion, mix it in dry mixing equipment for 5 minutes to obtain thermal insulation board bonding mortar. When in use, add water with 21% of the mass of the insulation board bonding mortar, mix and stir for 3 minutes to obtain the alkali-activated fly ash dry-mix insulation board bonding mortar, and the construction can be done.

[0038] The performance test results of the insulation board bonding mortar are as follows:

[0039]

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Abstract

The invention discloses alkali excitation fly ash dry mixing heat insulation plate bonding mortar and a preparation method thereof. The alkali excitation fly ash dry mixing heat insulation plate bonding mortar is prepared from the following ingredients in parts by weight: 20 to 30 parts of fly ash, 0 to 10 parts of cement, 0 to 10 parts of heavy calcium powder, 40 to 60 parts of aggregate, 0.8 to 1.5 parts of redispersible latex powder, 0.02 to 0.05 part of water-retaining agents, 0.02 to 0.04 part of wood fiber, 5 to 10 parts of sodium silicate, 1.2 to 1.5 parts of sodium hydroxide, 0.01 to 0.03 part of anti-cracking fiber and 0.3 to 0.6 parts of plasticizing agents. The dry mixing heat insulation plate bonding mortar provided by the invention has the advnatages that through the integral utilization of an alkali excitation principle and a polymer enhancing and toughening mechanism, the problems of great cement consumption, long coagulation time, slow intensity increase, low intensity, unstable product quality and the like of the conventional heat insulation plate bonding mortar can be solved; in addition, fly ash resources can be greatly utilized; the utilization of non-renewable resources such as cement can be reduced; the advantages of energy saving and environment protection are achieved.

Description

technical field [0001] The invention belongs to the technical field of building materials, and relates to an alkali-excited fly ash dry-mixed thermal insulation board bonding mortar and a preparation method thereof. Background technique [0002] It has been nearly 30 years since my country began the experimental research of external wall thermal insulation system in the mid-1980s. Thin plaster external thermal insulation systems such as EPS and XPS have become the mainstream products with the largest share in China's foreign thermal insulation market. At present, there are two basic forms of thermal insulation board bonding mortar for external thermal insulation systems on the market: one is a dry powder premixed mortar produced in a factory, and only water is added and stirred at the construction site to make a uniform thick slurry. The one-component can be used; the other is that the manufacturer only supplies polymer slurry, and the two-component can be used only when cem...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/26
CPCC04B28/26C04B2111/00637C04B2201/50C04B18/08C04B7/02C04B14/28C04B14/06C04B24/2623C04B24/383C04B16/02C04B22/062C04B14/42C04B2103/302C04B7/147C04B14/068C04B24/2676C04B16/0633C04B16/0658
Inventor 杨卓舒史红彬蔡世楷
Owner ZHUODA NEW MATERIALS TECH GRP WEIHAI CO LTD
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