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System device for preparing sulphonate surfactant through supergravity sulfonating method and application

A surfactant and system device technology, applied in the direction of sulfonic acid preparation, sulfonate preparation, chemical instruments and methods, etc., can solve the problems of heat transfer and mass transfer efficiency decline, complex reactor structure, and increased operating costs. Achieve the effects of avoiding local concentration unevenness, shortening residence time, and improving production efficiency

Inactive Publication Date: 2017-05-03
BEIJING UNIV OF CHEM TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The structure of this reactor is complex, because the raw materials should be distributed in a uniform film shape, so the tube wall surface is required to be very smooth, and the processing requirements are very high; in addition, the sulfonation rate of the material increases gradually from top to bottom, and the viscosity of the film surface becomes larger and larger during the reaction. At the bottom of the device, the film thickness can reach 2mm, resulting in a great decrease in heat transfer and mass transfer efficiency, and it becomes a frequent area for side reactions and coking
At the same time, due to the overall slowdown of the heat transfer process, the upper and lower ends of the falling film sulfonation reactor need to use cooling water with different flow rates and temperatures, which increases operating costs

Method used

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  • System device for preparing sulphonate surfactant through supergravity sulfonating method and application
  • System device for preparing sulphonate surfactant through supergravity sulfonating method and application
  • System device for preparing sulphonate surfactant through supergravity sulfonating method and application

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Embodiment 1

[0045] A system device for preparing sulfonate surfactants by supergravity sulfonation method, as attached figure 1 As shown, the system device includes a batching system, a hypergravity reaction system, a heat transfer system and a post-processing system; the batching system includes a sulfonating agent batching system 1, an organic solvent batching system 2 for heat transfer, and a batching System 3; the high-gravity reaction system includes a high-gravity reactor 4 and a feeding device; the heat transfer system includes an external heat transfer system 9 and a cold shock transfer system; the post-processing system includes a circulating stirring system 5, a circulating Pump 15, overflow aging system 6, neutralization system 7, water separation system 8 and solvent recovery system 10; the sulfonating agent batching system 1 is connected to the inlet pipeline A of the supergravity reactor 4; the raw material to be sulfonated The batching system 3 is connected to the inlet pip...

Embodiment 2

[0058]Use the system device of the present invention to carry out semi-continuous operation, add 1000 g of industrial linear dodecylbenzene raw materials with an average molecular weight of 246 at room temperature into the circulating stirring system 5 through the raw material batching system 3 to be sulfonated, and start the stirring paddle , circulation pump and supergravity reactor, adjust the rotor speed of the supergravity rotating packed bed reactor, and maintain the supergravity level as 100g. The material circulates between the circulating stirring system and the reactor, and the circulating water equipment is turned on at the same time. After the filler in the reactor is fully wet and the flow rate is stable, the sulfur trioxide gaseous sulfonating agent with a volume fraction of 7% is introduced into the reactor from the gas inlet. , Excluded through the air outlet. The molar mass ratio of dodecylbenzene to sulfur trioxide is 1:1.10. The reaction temperature was con...

Embodiment 3

[0060] The system device of the present invention is used for semi-continuous operation, and the industrial linear dodecylbenzene raw material with an average molecular weight of 1000 g at room temperature of 246 is added to the circulating stirring system 5 through the raw material batching system 3 to be sulfonated at one time, and the concentration is 5 The mixed gas of sulfur trioxide is passed into the supergravity reactor through the gas inlet, and the gas flow rate is 200L / h. Turn on the stirring paddle, the circulation pump and the supergravity reactor, adjust the rotor speed of the supergravity rotating packed bed reactor, and maintain the supergravity level as 150g. The material circulates between the circulating mixing tank and the reactor, and the circulating water equipment is turned on at the same time. After the filling in the reactor is fully wet and the flow is stable, the sulfonating agent is sprayed into the packing layer of the reactor through a peristaltic ...

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Abstract

The invention discloses a system device for preparing a sulphonate surfactant through a supergravity sulfonation method and application. The system device comprises batching systems, a supergravity reaction system, heat removing systems and a post-processing system. The batching systems comprise the sulfonation agent batching system, the organic solvent for heat removing batching system and the raw material waiting for being sulfonated batching system; the supergravity reaction system comprises a supergravity reactor and a feeding device; the heat removing systems comprise the outer heat removing system and the cold shock heat removing system; and the post-processing system comprises a circulating stirring system, a circulating pump, an overflow aging system, a neutralization system, a water-separating system and a solvent recovery system. The system device is adopted to conduct a sulfonation reaction, diluted gaseous or liquid sulfur trioxide serves as a sulfonating agent, so that the reaction is controllable, and the reaction heat quantity can be removed timely. According to the system device for preparing the sulphonate surfactant through the supergravity sulfonation method, the supergravity technology is applied in the process of sulfonation quick reaction, so that raw materials can be evenly distributed rapidly, the occurrence probability of a side reaction is reduced, and the product quality is improved.

Description

technical field [0001] The invention relates to the field of fine chemical technology. More specifically, it relates to a system device for preparing sulfonate surfactants by a high-gravity sulfonation method and a method for preparing sulfonate surfactants using the same. Background technique [0002] Sulfonation reaction occupies an important position in the field of modern chemical industry, and is an important step in the synthesis of various organic products. It is widely used in industries such as medicine, pesticide, fuel, detergent and petroleum. Sulfonation is one of the important means of preparing sulfonate surfactants. Surfactants refer to substances that can significantly reduce the surface tension of a solution at a very low concentration. They are called "industrial monosodium glutamate". Used in cosmetics, textiles, detergents, paints, pharmaceuticals, food, minerals, and petroleum industries. Sulfonate surfactants are currently the most commonly used surfa...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01F17/12B01F17/08B01F17/10B01J14/00B01J10/00B01J19/18B01J19/30C07C303/32C07C303/06C07C309/17C07C309/62C07C309/31C09K23/12C09K23/08C09K23/10
CPCB01J10/00B01J14/00B01J19/18B01J19/30C07C303/06C07C303/32B01J2219/00164B01J2219/00103B01J2219/00245C09K23/00
Inventor 孙宝昌陈建峰初广文赵宏邹海魁罗勇
Owner BEIJING UNIV OF CHEM TECH
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