Helical-ribbon sterilization-fermentation-mixing all-in-one machine and method for treating agricultural and sideline dregs by using machine

A technology of agricultural and sideline residues and an integrated machine, which is applied in the field of bioengineering, can solve problems such as difficult large-scale industrial production, small equipment processing capacity, and difficult temperature control, and achieve the effects of reliable equipment, improved production efficiency, and high degree of automation

Inactive Publication Date: 2017-09-15
SHANDONG BAIDE BIOLOGICAL TECH
View PDF10 Cites 10 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This design realizes the automatic production of solid-state fermentation, reduces the shortcomings of uneven material and difficult temperature control during the fermentation process, and improves the production efficiency and product quality of solid-state fermentation. However, the equipment has a small processing capacity and is difficult to carry out large-scale industrial production Production

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Helical-ribbon sterilization-fermentation-mixing all-in-one machine and method for treating agricultural and sideline dregs by using machine

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] Such as figure 1 As shown, the screw-belt type sterilization and fermentation mixing machine includes a whole mixing machine 1, and the mixing machine whole 1 includes a shell 2 provided with an interlayer, a top cover is set on the shell 2, and a feeding Port 3, a liquid level gauge 10 and a temperature sensor 9 are provided on the side wall of the housing 2, and a discharge port 4 is provided at the bottom of the housing 2;

[0043] A water circulation coil 19 is arranged in the interlayer of the housing 2, and the water inlet port 5 of the water circulation coil 19 located at the lower part of the housing 2 is connected to the external water pump 7, and the water outlet port 6 located at the upper part of the housing 2 is connected to the external collector. Water container 8;

[0044]A stirring device is arranged inside the housing 2, and the stirring device includes a hollow stirring main shaft 11, the stirring main shaft 11 is provided with a plurality of ventila...

Embodiment 2

[0049] Embodiment two: Specific fermentation example one:

[0050] a. Feeding and mixing: start the stirring device, set the rotating speed to 1 rev / min, set the temperature to 40°C, open the water circulation system in the interlayer for preheating; : 1:4:1 mixture) and materials to be treated (cassava residue, fruit residue, livestock and poultry manure, straw mixture) are put into the mixer at a ratio of 1:3, and mixed for 20 minutes;

[0051] b. Bacteria inoculation: Activate the fermented bacteria (the mixture of Enterococcus faecalis, Saccharomyces cerevisiae, Bacillus subtilis, protease and cellulase in a weight ratio of 1:2:1:0.1:0.2) and an equal amount of glucose with warm water 30min, then add 0.1% of the weight of the material described in step a into the material, and mix;

[0052] c. Rapid activation: close the feed inlet, continue to stir and mix, turn on the water circulation system or the second Roots blower to control the temperature and ventilation as nee...

Embodiment 3

[0056] Embodiment three: Concrete fermentation example two:

[0057] a. Feeding and mixing: start stirring, the rotating speed is set to 1 rev / min, the temperature of the interlayer is set to 20°C, and the water circulation system in the interlayer is opened to preheat; at the same time, the auxiliary materials (bran, cornmeal, rice husk powder and peanut powder with a weight ratio of 5 : 1:2:3 mixture) and the materials to be treated (sugar residue, starch residue, cassava residue, fruit residue, livestock and poultry manure mixture) are put into the mixing machine according to 2:4, and mixed for 20 minutes;

[0058] b. Bacteria inoculation: Activate the fermented bacteria (the mixture of Enterococcus faecalis, Saccharomyces cerevisiae, Bacillus subtilis, protease and cellulase in a weight ratio of 1:2:1:0.1:0.2) and an equal amount of glucose with warm water 30min, then add 0.15% of the weight of the material described in step a into the material, and mix well;

[0059] c...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a helical-ribbon sterilization-fermentation-mixing all-in-one machine and a method for treating agricultural and sideline dregs by using the machine. The all-in-one machine comprises a shell provided with an interlayer, wherein the upper part of the shell is provided with a feed port, the bottom is provided with a discharge port, and the side wall of the shell is provided with a temperature sensor; a water circulation system is arranged in the interlayer of the shell; a stirring device is arranged inside the shell; the stirring device comprises a hollow stirring main shaft, and the stirring main shaft is provided with a plurality of vent holes and also provided with helical blades; and the inner side of the circumferential wall of the shell is provided with ventilation coil pipes. The invention also discloses a method for treating agricultural and sideline dregs. The method mainly comprises the following steps: performing primary fermentation by using a fermentation inoculum, and performing secondary natural fermentation in the open air. The device disclosed by the invention can implement quick sterilization, mixed fermentation, automatic temperature control, and overturning and stirring. The all-in-one machine can perform batch fermentation treatment on the agricultural and sideline dregs in a short time, and the agricultural and sideline dregs are subjected to double compound fermentation processes to obtain the production raw material for agriculture and animal husbandry. The treatment process is simple and effective, and the machine can perform large-scale quick harmless treatment on the material.

Description

technical field [0001] The invention relates to the technical field of bioengineering, in particular to a screw-belt type sterilization and fermentation mixing machine and a method for processing agricultural and sideline residues. Background technique [0002] In recent years, microbial solid-state fermentation has been widely used in animal husbandry, food, medicine and other fields due to its unique advantages (less investment, less pollution, high production capacity, etc.). Issues such as investment have not been greatly developed. [0003] With the development of the feed industry, there has been a shortage of feed raw materials in my country, and it may become a bottleneck restricting the development of animal husbandry in the future. The demand for feed increased from 137 million tons in 2008 to 194 million tons in 2012, an increase of 41.6%. . In contrast, the growth rate of my country's grain output is relatively low. However, with my country's economic developme...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C05F17/02C05F15/00C05F17/00A23K10/37A23K10/38A23K10/26A23K10/12A23K10/18A23K10/30A23L5/20
CPCA23K10/12A23K10/18A23K10/26A23K10/30A23K10/37A23K10/38A23L5/20C05F5/002C05F17/00C05F17/95C05F5/006C05F5/008C05F11/00C05F11/08Y02P60/87Y02W30/40
Inventor 季维峰季晓宇孟祥祺张春平孟凡东张慧栗磊郭金梅张洪刚陶庆树
Owner SHANDONG BAIDE BIOLOGICAL TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap