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Alcohol precipitation tank and horizontal spiral centrifugal machine combined system

A decanter centrifuge and combined system technology, applied in centrifuges, settling tanks, feeding/discharging devices of settling tanks, etc., can solve problems such as poor filtering effect, large amount of dirt on site, hidden safety hazards, etc., and achieve improvement The effect of production efficiency

Pending Publication Date: 2017-12-15
LUNAN PHARMA GROUP CORPORATION
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, for precipitated particles with small specific gravity and low viscosity, such as Chaiyin Oral Liquid / Granules, Anshen Bunao Liquid, and Honeysuckle Water Extract from Lunan Houpu Pharmaceutical Co., Ltd., the insoluble matter precipitated by alcohol precipitation has a small specific gravity. , low viscosity, not easy to adsorb and aggregate each other, the sediment mainly falls to the bottom of the sedimentation tank by free sedimentation under the action of gravity, presenting a dispersed and suspended loose state, in which there are many wrapped and mixed medicinal liquids If the above-mentioned novel alcohol precipitation tank (publication number is CN203899215U) with inclined upward bottom stirring is used for alcohol precipitation operation, under the strong shear mixing power provided by the bottom stirring, the generated loose precipitate will be broken into finer loose Precipitation is not conducive to the static stratification of the supernatant and the sediment, the separation time of the liquid medicine and the sediment is long, the separation effect is poor, and the production is difficult
[0005] In addition, these loose precipitates contain as much as 40%-70% ethanol solution, and the filtration effect of conventional centrifugation, filter cloth, and filter paper is relatively poor and time-consuming, and the recovery rate of alcohol precipitation is low, which is not conducive to the production of later preparations
If the alcohol precipitation is discarded and the liquid medicine contained in the precipitation is not returned, it will cause the loss of effective substances and the waste of ethanol, pollute the environment, and is not conducive to energy saving and full utilization of resources.
Moreover, these deposits are not easy to transfer, inconvenient to operate, labor-intensive, more on-site dirt, easy to cause secondary pollution of the production environment, and do not meet the requirements of the current GMP for pharmaceutical production, etc.
[0006] Horizontal screw decanter centrifuge (hereinafter referred to as "decanter centrifuge") is a horizontal screw unloading, continuous operation sedimentation equipment, however, during the centrifugation process, the differential speed of the decanter centrifuge rotates in the same direction at high speed will produce Strong air flow vortex, the ethanol in the alcohol sediment will volatilize to produce ethanol vapor, and its vapor and air can form a mixture. When the concentration of ethanol vapor in the mixture is at the explosive limit of 3.3-19.0% (V / V), if at this time Friction between the drum and the fuselage will generate sparks or explosion may occur when encountering fire, which poses certain safety hazards

Method used

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  • Alcohol precipitation tank and horizontal spiral centrifugal machine combined system
  • Alcohol precipitation tank and horizontal spiral centrifugal machine combined system
  • Alcohol precipitation tank and horizontal spiral centrifugal machine combined system

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] Example 1 Operation process of combined system of alcohol sinking tank and decanter centrifuge

[0044] as attached figure 1 As shown, the main components of the present invention are the alcohol precipitation tank 1 and the decanter centrifuge 2, which are the same or similar in structure to the existing alcohol precipitation tank and the decanter centrifuge. Alcohol precipitation tank 1. There is a jacket on the outside of the tank, which can be fed with condensed water or low-temperature water to indirectly cool the concentrated liquid and control the temperature required for the alcohol precipitation liquid. One or two sets of main stirring paddles can be installed as needed for stirring axis 7 and parallel to the horizontal section of alcohol precipitation tank 1.

[0045] The special feature of the present invention is that the bottom discharge port 4 of the alcohol precipitation tank 1 is detachably connected with the side feed port 6 of the decanter centrifuge...

Embodiment 2

[0050] Example 2 Ethanol Centrifugal Separation Test in Chaiyin Oral Liquid Alcohol Sediment

[0051] Taking the alcohol residue of Chaiyin oral liquid described in the above description as the object of investigation, the alcohol residue is under the condition that the rotating speed of the main stirring paddle 9 is 80-140r / min, and the rotating speed of the bottom stirring paddle 11 is 600-900r / min. The obtained chaiyin oral liquid alcohol precipitate. The medicinal liquid contained in the alcohol sediment is centrifuged and recovered with the system of the present invention, and the results are as follows:

[0052] Table 2 Results of ethanol separation test in chaiyin oral liquid alcohol sediment

[0053]

[0054] The concentrated alcohol precipitate of Chaiyin Oral Liquid is a relatively loose type of alcohol precipitation, which contains a large amount of liquid medicine and ethanol. It can be seen from the test results in Table 2 that an average of 20.69kg of liquid ...

Embodiment 3

[0055] Example 3 Ethanol Centrifugal Separation Test in Anshen Bunao Liquid Sediment

[0056] The inventor took the prescription of "Anshen Bunao Liquid" in the first part of the 2015 edition of "Chinese Pharmacopoeia" as the research object, and applied the combined system of alcohol precipitation tank and decanter centrifuge of the present invention to recover alcohol precipitation liquid and ethanol from alcohol precipitation. The test of liquid phase has been studied, and the determination method and results are as follows:

[0057] Preparation of Anshen Bunao Liquid Alcohol Precipitate: Antler, Radix Polygoni Multiflori, Epimedium, Dried Ginger, Licorice, Jujube, Vitamin B1, the above seven flavors, volatile oil extracted from dried ginger, medicinal dregs and Polygonum multiflorum, Epimedium, Jujube 1. Glycyrrhizae was decocted three times with water, combined the decoction, filtered, and the filtrate was concentrated to an appropriate amount to obtain a water-extracted ...

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Abstract

The invention discloses an alcohol precipitation tank and horizontal spiral centrifugal machine combined system which is mainly composed of an alcohol precipitation tank, a horizontal spiral centrifugal machine and a material conveying pipe. The alcohol precipitation tank and horizontal spiral centrifugal machine combined system is characterized in that the alcohol precipitation tank is detachably connected with the horizontal spiral centrifugal machine through the material conveying pipe; the position, close to the bottom of the alcohol precipitation tank, of the lower end of a stirring end is provided with a compressed gas spraying opening and is provide with a bottom stirring blade; meanwhile, the upper portion of the horizontal spiral centrifugal machine is provided with an inert gas input opening and a gas sampling opening; and the gas sampling opening is provided with an online gas oxygen detecting device. The alcohol precipitation tank and horizontal spiral centrifugal machine combined system is novel in design, reasonable in structure and convenient to operate, the traditional Chinese medicine extract producing rate can be increased by the adoption of the system, stability and controllability of preparation quality are facilitated, medicine liquid and ethyl alcohol in alcohol sediment are recycled through the improved horizontal spiral centrifugal machine, losses of solvents can be reduced, the resource utilization rate is increased, the production cost is reduced, the purpose of safe and efficient production is achieved, and a wide application and popularization prospect is achieved.

Description

technical field [0001] The invention relates to an alcohol precipitation tank and a decanter centrifuge combined system, which is suitable for the process of alcohol precipitation and impurity removal of traditional Chinese medicine extract, and belongs to the field of traditional Chinese medicine pharmaceutical equipment. Background technique [0002] The ethanol precipitation method (referred to as "alcohol precipitation") refers to the process in which the alcohol-insoluble components in the extracted medicinal liquid are precipitated and aggregated in ethanol solutions of different concentrations. It is soluble in water and ethanol but not active ingredients such as starch, protein, mucus, pigment and other impurities are soluble in water but insoluble in ethanol. The non-active components in the ethanol solution are removed by precipitation. Alcohol precipitation is a commonly used refining and purification method in the extraction process of traditional Chinese medici...

Claims

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Application Information

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IPC IPC(8): B04B5/10B01D21/02B01D21/24
CPCB01D21/02B01D21/24B04B5/10
Inventor 苏瑞强范建伟张微
Owner LUNAN PHARMA GROUP CORPORATION
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