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High-molecular mask plate and manufacturing method and application thereof

A production method and technology of polymer film layer, which are applied in ion implantation plating, photoengraving process of pattern surface, and instruments, etc., can solve the problems of damage to the evaporation substrate, changes in tension, pollution, etc., to achieve The production process is fast and convenient, the effect of avoiding tension and high production precision

Active Publication Date: 2018-01-12
WUHAN CHINA STAR OPTOELECTRONICS SEMICON DISPLAY TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] At present, there is a technical scheme of using PI film for in-situ mask production. The process is: the PI film is stretched and fixed with a jig, and then bonded to the evaporation substrate, and the laser is used to open the area corresponding to the pixel on the evaporation substrate. However, this process also has the following defects: (1) The PI film needs to be stretched and bonded to the evaporation substrate, and laser drilling is used after bonding. The risk of damaging the Ag electrode on the evaporation substrate. When the PI film is punched, the burning residue of the PI film will also pollute the ITO surface; (2) The PI film is first tensioned and then punched. After the hole is punched, the effective area of ​​the PI film is reduced, and the tension The force will change. At this time, adjusting the tension will cause the TP CD of the PI mask to change; (3) Since the PI film is not magnetic during coating, it is difficult for the PI film and the evaporation substrate to fit tightly, resulting in a large shadow

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  • High-molecular mask plate and manufacturing method and application thereof
  • High-molecular mask plate and manufacturing method and application thereof
  • High-molecular mask plate and manufacturing method and application thereof

Examples

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Embodiment 1

[0043] This embodiment provides a polymer mask, specifically refer to figure 1 , the polymer mask plate includes a carrier substrate 11 and a sacrificial layer 12 and a mask 13 sequentially laminated on the carrier substrate 11; wherein, the mask 13 includes a polymer film layer 131 and a polymer layer 131 On and through several holes 132 of the polymer film layer 131 , the polymer film layer 131 is doped with magnetic nanoparticles (not shown in the figure).

[0044] Specifically, the thickness of the polymer film layer 131 is generally controlled to be 5 μm to 50 μm, and its material can be selected from polyimide (abbreviated as PI), polypropylene (abbreviated as PP), polystyrene (abbreviated as PS), polysulfone Any one of ether (abbreviated as PES), graphene or its modified material, polyethylene terephthalate (abbreviated as PET); in this embodiment, PI is preferably used as the material of the polymer film layer 131 .

[0045] More specifically, the thickness of the sac...

Embodiment 2

[0062] This embodiment provides a method for manufacturing OLEDs, that is, using the polymer mask obtained in Example 1 to manufacture OLEDs, which specifically includes the following steps:

[0063] Step 1: On the substrate 311, the anode 312 and the hole transport layer 313 are sequentially laminated to form the evaporation substrate 31; Figure 6 shown.

[0064] Preferably, in order to facilitate subsequent fabrication of light-emitting layers of different colors, different pixel regions are separated by pixel definition layers 314 .

[0065] The manufacturing method of the evaporation substrate 31 can refer to the prior art, and will not be repeated here.

[0066] Step 2: Form a red light emitting layer 321 , a green light emitting layer 322 and a blue light emitting layer 323 by vapor deposition on the evaporation substrate 31 .

[0067] Specifically, the following steps are included:

[0068] Q1, making a sacrificial layer 12 on the carrier substrate 11; as Figure 7...

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Abstract

The invention discloses a high-molecular mask plate. The high-molecular mask plate comprises a bearing substrate, a sacrificial layer and a mask, and the sacrificial layer and the mask are sequentially arranged on the bearing substrate in an overlapped mode. The mask comprises a high-molecular membrane layer and a plurality of holes which are formed in the high-molecular membrane layer and penetrate through the high-molecular membrane layer, and magnetic nano-particles are doped in the high-molecular membrane layer. The invention further discloses a manufacturing method of the high-molecular mask plate. The manufacturing method comprises the steps that S1, the sacrificial layer is manufactured on the bearing substrate; S2, the sacrificial layer is coated with a high-molecular precursor doped with the magnetic nano-particles, curing is conducted for membrane forming, and a raw high-molecular membrane is formed; S3, ablation is conducted on the area, unshielded by a photomask mask plate,of the raw high-molecular membrane through the photomask mask plate in a laser scanning mode so as to form holes and the mask, and a high-molecular mask plate precursor is obtained; and S4, after thehigh-molecular mask plate precursor is cleaned and dried, the acting force between the bearing substrate and the mask is weakened, and the high-molecular mask plate is obtained. The invention furtherdiscloses application of the high-molecular mask plate to OLED manufacturing.

Description

technical field [0001] The invention belongs to the technical field of organic light-emitting diode display manufacturing, and in particular relates to a polymer mask, a manufacturing method thereof, and an application of the polymer mask in producing OLEDs. Background technique [0002] Organic light emitting diode display (Organic Light Emitting Diode, OLED) is a promising flat panel display technology, it has very excellent display performance, especially self-illumination, simple structure, ultra-thin, fast response, wide Viewing angle, low power consumption, and flexible display are known as "dream display". In addition, the investment in its production equipment is much smaller than that of TFT-LCD. It has been favored by major display manufacturers and has become the No. 1 display technology in the field of display technology. The main force of the three generations of display devices. At present, OLED is on the eve of mass production. With the further deepening of r...

Claims

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Application Information

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IPC IPC(8): C23C14/04C23C14/24C23C14/12
CPCG03F7/12C23C14/042H10K59/35H10K71/191H10K71/166H10K71/80G03F7/0015C23C14/24C23C14/12C23C14/04H10K71/00H10K71/162H10K71/164H10K50/11H10K50/15H10K50/16H10K50/81H10K50/82
Inventor 唐凡
Owner WUHAN CHINA STAR OPTOELECTRONICS SEMICON DISPLAY TECH CO LTD
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