Carbon steel total synthetic waterborne stamping oil and preparation method thereof

Abstract

The invention provides a carbon steel total synthetic waterborne stamping oil and a preparation method thereof. The carbon steel total synthetic waterborne stamping oil comprises, by weight ratio, 20-40 parts of synthetic ester, 5-20 parts of vegetable oleic acid, 2-10 parts of rust-proof additive, 5-20 parts of alkali, and 20-50 parts of water. According to the preparation method, the synthetic ester is used as a main lubricant component, the vegetable oleic acid, the rust-proof additives, the alkali and the water are mixed and formulated to form a transparent diluent through a specific process, most of the raw materials belong to renewable energy sources, have a high biodegradable rate, and are friendly to environment, a dependence on petrochemical raw materials is reduced, and the product is non-volatile, and has a low odor, so that working environment is not affected after the use of the product, thereby reducing an incidence rate of occupational diseases in workers; the product has no flash point, so that the product still can be safely used under a high temperature condition; workpieces can be washed with water after processing, and use of special cleaning agents is not needed, thereby effectively reducing subsequent cleaning cost, and reducing pollution on water bodies; and the proportion of water in the product can be adjusted according to processing difficulty requirements of the workpieces, so as to meet processing requirements of carbon steel with different degrees of difficulty, therefore, the product has a good market prospect.

Description

technical field [0001] The invention relates to stamping oil for machining, in particular to a carbon steel fully synthetic water-based stamping oil and a preparation method thereof. Background technique [0002] At present, the stamping oils on the market are basically oil-based products, including volatile stamping oils and non-volatile stamping oils. [0003] Volatile stamping oil is generally composed of volatile base oil, lubricant, anti-rust agent, etc. It is used for light-load stamping processing of metal sheets. After the workpiece is processed, most of the base oil is volatilized, and there is little residue on the surface of the workpiece, which will not affect the subsequent working conditions. Can be no-clean in case. Disadvantages: Because of the volatile base oil, it will generally have odor and affect the working environment; it belongs to volatile organic compound VOC and pollutes the atmosphere; some volatile base oils have a very low flash point and are p...

AI Technical Summary

Problems solved by technology

Disadvantages: Because of the volatile base oil, it will generally have odor and affect the working environment; it belongs to volatile organic compound VOC and pollutes the atmosphere; some volatile base oils have a very low flash point and are prone to combustion; oil consumption is large and the cost is high

Disadvantages: It is difficult to clean the workpiece after processing, and it needs to be cleaned with a volatile cleaning agent or an alkaline water-based cleaning agent with a cleaning instrument; the oil consumption is large and the cost is high