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A new type of degradable cigarette filter production and processing device and method

The technology of a processing device and a processing method, which is applied in the directions of e-liquid filter, tobacco, application, etc., can solve the problems of no production process equipment plan, inability to carry out large-scale industrial production, and difficulty in large-scale industrial application, etc., and achieve good adsorption performance. and biodegradability, good quality stability of product batches, and easy to scale up production scale.

Active Publication Date: 2020-12-08
WUHAN LICHENG BIOTECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, the cigarette filter rod materials on the market are cellulose acetate, polypropylene fiber and their modified products, among which cellulose acetate filter occupies the largest share (about 68%) in the global cigarette market, followed by polypropylene filter (about 68%). 21%) It has disadvantages such as complex production process, high cost, and residual chemical substances, and the waste after suction is difficult to biodegrade, causing pollution to the environment
The newly developed ceramic nozzles and silk nozzles also have some defects and are difficult to apply in large-scale industrialization
In known methods, patents such as CN104585878, CN1826061A, and CN106102486 utilize acetate fiber or / and polypropylene fiber tow bundles to provide it to the filter core winding machine through the form of nozzle compression bundles, and then wrap a filter core on the filter core. Layers or layers of materials are used to enhance filter performance, but both fiber materials are difficult to biodegrade and cause pollution to the environment
[0005] In recent years, there are also some patents such as CN1399923A, CN104905409A, etc., which add natural materials such as chitin and corn starch to cellulose acetate to make cigarette filters. The addition of these natural materials can effectively improve the adsorption performance of cigarette filters and at the same time improve their biodegradation resistance, but still can not completely degrade the filter
[0006] The applicant of the present invention has applied for the invention patent "plant polysaccharide cigarette filter and preparation method" (ZL201110231849.6). The filter in this patent is a cigarette filter made of konjac polysaccharide as the base material. The main material, so the biodegradability is good, can be degraded naturally, will not cause pollution to the environment, and the overall performance of the filter is good, but the patent does not propose a specific production process and equipment scheme, and large-scale industrial production cannot be carried out

Method used

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  • A new type of degradable cigarette filter production and processing device and method

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] 1. Add konjac flour, starch, cellulose derivatives, vegetable protein, auxiliary glue, glycerin and water into the tank according to the mass ratio of 4:50:14:1:5:20:1000, turn on the agitator, and heat at the same time To 60°C, stir the raw materials evenly at 200rmp to obtain glue;

[0048] 2. Turn on the material pump and use the material pump to introduce the glue into the material pipeline. When the glue in the material pipeline passes through the curing chamber, it will cool down and mature at 0°C, and then continue to use pressure to introduce it into the low-temperature operation room (0°C). Carry out homogeneous stabilization in the storage tank of the storage tank, obtain stable ripening gel;

[0049] 3. When the volume of the matured gel in the storage tank is 75% of the volume of the storage tank, turn on the air compressor, use the pressure to squeeze the matured gel from the storage tank into the first shaping tube, and then pass through the The first fre...

Embodiment 2

[0055] 1. Add konjac flour, starch, cellulose derivatives, vegetable protein, auxiliary glue, glycerin, and water into the tank according to the mass ratio of 5:50:14:1:4:20:1000, turn on the agitator, and heat at the same time To 100°C, stir the raw materials evenly at 200rmp to obtain glue;

[0056] 2. Turn on the material pump and use the material pump to introduce the glue into the material pipeline. When the glue in the material pipeline passes through the curing chamber, it will cool down and mature at 5°C, and then continue to use pressure to introduce it into the low-temperature operation room (4°C). Carry out homogeneous stabilization in the storage tank of the storage tank, obtain stable ripening gel;

[0057] 3. When the volume of the matured gel in the storage tank is 75% of the volume of the storage tank, turn on the air compressor, use the pressure to squeeze the matured gel from the storage tank into the first shaping tube, and then pass through the The first f...

Embodiment 3

[0063] 1. Add konjac flour, starch, cellulose derivatives, vegetable protein, auxiliary glue, glycerin, and water into the tank according to the mass ratio of 5:50:14:1:3:20:1000, turn on the agitator, and heat at the same time To 80°C, stir the raw materials evenly at 200rmp to obtain glue;

[0064] 2. Turn on the material pump and use the material pump to introduce the glue into the material pipeline. When the glue in the material pipeline passes through the curing chamber, it will cool down and mature at 2°C, and then continue to use pressure to introduce it into the low-temperature operation room (2°C). Carry out homogeneous stabilization in the storage tank of the storage tank, obtain stable ripening gel;

[0065] 3. When the volume of the matured gel in the storage tank is 75% of the volume of the storage tank, turn on the air compressor, use the pressure to squeeze the matured gel from the storage tank into the first shaping tube, and then pass through the The first fr...

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PUM

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Abstract

The invention discloses a production and processing device and a production and processing method of a novel degradable cigarette filter tip. The device comprises a stand, a mixing tank, a low-temperature operating room, a curing cavity, a storage tank, a pressurizing mechanism, a freezing and shaping mechanism, a refrigerating mechanism, a conveyor, a cutting mechanism, a fast freezing warehouseand a vacuum freeze-drying cabin. The freezing and shaping mechanism comprises a freezing cavity and a shaping pipe; the storage tank is arranged at the topmost side; the freezing cavity is arranged at the lower side of the storage tank; the upper end of the shaping pipe is connected to a material outlet of the storage tank; the lower end of the shaping pipe is arranged above a material inlet of the freezing cavity; the cutting mechanism is arranged at the lower side of the freezing cavity; an inlet of a material pipeline communicates with the mixing tank; the material pipeline runs through the curing cavity; an outlet of the material pipeline communicates with the storage tank; the pressurizing mechanism is connected to the storage tank; the refrigerating mechanism is connected to the freezing cavity; and the conveyor is arranged at the lower side of the cutting mechanism. The device is skilful in structure, and large-scale continuous production can be achieved. The production and processing method, which is achieved on the basis of the device, is convenient and safe to operate.

Description

technical field [0001] The invention belongs to the technical field of cigarette filter manufacturing, and in particular relates to a novel production and processing device and method for a degradable cigarette filter. Background technique [0002] Cigarettes have been around for hundreds of years, and smokers smoke because they are addicted to nicotine. Epidemiological and scientific research statistics show that human health is being endangered, and the culprit is smoking. The main components in cigarette smoke are carbon monoxide, nicotine, tar, phenol, crotonaldehyde, and benzopyrene, all of which are extremely harmful to the human body. On a global scale, it is impossible to completely ban the sale and production of cigarettes from the production of cigarettes and the cultivation of tobacco in a short period of time. One of the reasons is that the economic interests of the huge cigarette industry and its dependent industries cannot Alternatives, and the needs of smoke...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A24D3/02
CPCA24D3/0229
Inventor 姜发堂陈茜钱虹
Owner WUHAN LICHENG BIOTECH