Highland barley flour milling technology for separating endosperm from cortex through different mechanical properties

A technology of mechanical properties and highland barley flour, applied in the field of grain processing, can solve the problems of stable quality, long route and low production efficiency of highland barley flour, and achieve the effects of shortening the time of water penetration, prolonging the storage time and improving the production efficiency.

Active Publication Date: 2018-09-04
INST OF AGRO FOOD SCI & TECH CHINESE ACADEMY OF AGRI SCI
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In the traditional flour milling process, the frying treatment is mainly to adjust the activity of lipase and lipoxygenase in highland barley, and the enzymes have low water activity in an environment with low water content, so better enzyme activity must be achieved. To adjust the effect, long-term high-temperature treatment is required, and long-term high-temperature treatment will not only affect enzymes, but also affect other components in highland barley, which will eventually affect the quality of the product
In addition, after the highland barley is roasted, the moisture content of the grain will be further reduced. Although the powder yield of mechanical crushing is improved, the temperature rises faster and the starch damage is more serious. Moreover, it is difficult to achieve precise control of the roasting equipment, and most of them rely on experience, resulting in unstable product quality
Although the traditional stone mill crushing and milling can obtain high-quality barley flour for storage, the stone mill mainly uses the specific heat of the material, low speed, and fine control of the sacrifice particle size to maintain the relatively stable quality of the highland barley flour in storage. The production efficiency is low, and continuous production is impossible. In addition, during the stone milling process, the endosperm part that is easy to be powdered and the cortex part that is not easy to be powdered are mixed for powdering. The grinding time is too short, and the cortex particles are large, which affects the taste of the product. If the grinding time is too long, the endosperm particles will be severely damaged
[0005] In the improved process combined with wheat flour milling, the lipase and lipoxygenase in the cortex maintain high enzyme activity without enzyme activity adjustment treatment before milling. In addition, the toughness of barley cortex and wheat cortex is very different. Even if the highland barley is tempered before milling, the highland barley bran will not form large pieces that are easy to separate during the milling process, but will be partially mixed into the highland barley flour. The cortex treated with enzyme activity adjustment will shorten the quality of highland barley flour during storage, and the improved process uses multi-pass milling to increase the flour extraction rate of highland barley flour, resulting in longer routes and more equipment. The cortex contains most of the functional substances, and the long-term storage of highland barley powder cannot be guaranteed

Method used

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  • Highland barley flour milling technology for separating endosperm from cortex through different mechanical properties

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Experimental program
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Effect test

Embodiment 1

[0030] The highland barley flour milling process that uses different mechanical properties to separate the endosperm and cortex includes: take highland barley raw materials, first pass through a vibrating screen, and then put into a specific gravity stoner to remove the stones to obtain pure highland barley. First add water with a weight of 3% by weight of pure highland barley. Then put it in an environment with a temperature of 30℃, control the standing time so that 90% of the thickness of the pure barley skin layer is penetrated by moisture, and then transport it to a mill to grind off the superficial skin layer (that is, remove the skin layer that accounts for 3% of the pure highland barley weight ), add water to make the water content of pure highland barley 16%, place it in an environment with a temperature of 30°C for 20 hours, and then treat it with atmospheric steam at a humidity of 95% and a temperature of 100°C for 20 minutes to adjust the cortical enzyme activity. The...

Embodiment 2

[0032] The highland barley milling process that uses different mechanical properties to separate the endosperm and the cortex includes: take the raw material of highland barley, screen it through a vibrating screen, and then put it into a specific gravity stone remover to remove the stones to obtain pure highland barley, and transport the pure highland barley to a mill to grind off the superficial skin layer. (That is, remove the outer skin layer accounting for 4% of the weight of pure highland barley), and spray and add water when the pure highland barley is transported to the mill, and control the transportation distance so that 90% of the thickness of the pure highland barley is penetrated by water before entering the mill , Add water to make the pure highland barley have a water content of 16%, place it in an environment with a temperature of 35°C for 20 hours, and then treat it with atmospheric steam at a humidity of 90% and a temperature of 90°C for 35 minutes to adjust the...

Embodiment 3

[0034] The highland barley flour milling process that uses different mechanical properties to separate the endosperm and cortex includes: take the highland barley raw materials, first pass through a vibrating screen, and then put in a specific gravity stoner to remove the stones to obtain pure highland barley. First add water with a weight of 2% of the pure highland barley weight. Then put it in an environment with a temperature of 20℃, control the standing time so that 85% of the thickness of the pure highland barley skin layer is penetrated by moisture, and then transport it to a mill to grind off the superficial skin layer (that is, remove the skin layer that accounts for 5% of the pure highland barley weight ), add water to make the water content of pure highland barley 18%, place it in an environment with a temperature of 25°C for 10h, and then treat it with superheated steam with a humidity of 95% and a temperature of 120°C for 10s to adjust the cortical enzyme activity. T...

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Abstract

The invention discloses a highland barley flour milling technology for separating endosperm from cortex through different mechanical properties. The technology comprises the following steps of takinghighland barley raw materials and removing impurities to obtain pure highland barley; removing light cortex of the pure highland barley, adding water to enable the water content of the pure highland barley to be 14-18%, placing the mixture of the highland barley and the water in environment of the temperature of 25-35 DEG C for 10-30h, then inflating steam for regulating the enzymatic activity ofthe cortex, placing the highland barley after enzymatic activity regulation in a flour mill, and performing grinding to obtain the highland barley powder. Lipases and lipoxygenase in the highland barley cortex cannot lose activity, so that the stability of the highland barley powder is improved, the long-term storage of the highland barley powder is guaranteed, besides, the adverse effect of stir-frying treatment in a conventional preparation technology can also be avoided, and the quality of the highland barley powder is effectively improved.

Description

Technical field [0001] The invention relates to a highland barley flour milling process. More specifically, the present invention relates to a highland barley flour milling process that uses different mechanical properties to separate endosperm and cortex, and belongs to the technical field of grain processing. Background technique [0002] Highland barley has the characteristics of high protein, high fiber, high vitamins, low fat and low sugar. Its average protein content is 11.31%, which is higher than wheat, rice, corn, especially the 8 amino acids necessary for the human body. , Starch is mainly amylopectin, soluble fiber and total fiber content are higher than other cereal crops, each 100g contains 1.8mg of dietary fiber. Barley is also rich in B vitamins and a variety of inorganic elements beneficial to human health, such as calcium, phosphorus, iron, copper, zinc and the trace element selenium. These substances have a positive effect on promoting the healthy development o...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23L7/10A23L5/20A23L5/30A23L29/00A23L29/30
CPCA23V2002/00A23L5/20A23L5/21A23L5/32A23L5/34A23L5/36A23L7/198A23L29/00A23L29/035A23L29/30A23V2250/022A23V2250/18A23V2250/5112A23V2300/24A23V2300/48A23V2300/31
Inventor 周素梅赵波王丽丽佟立涛刘丽娅周闲容
Owner INST OF AGRO FOOD SCI & TECH CHINESE ACADEMY OF AGRI SCI
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