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Device and method for producing zinc powder by using alcohol-based fuel

A technology of alcohol-based fuel and zinc powder, which is applied in the field of zinc powder production equipment, can solve problems such as the use of zinc powder furnaces that have not been seen, and achieve the effects of good flue gas radiation performance, anti-oxidation, and high activity

Pending Publication Date: 2018-10-09
北京金景达科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

As a new type of clean energy, alcohol-based fuel is currently used in the field of combustion heating mostly in the boiler field. It has not been used in zinc powder furnaces. The main reason is that the requirements of zinc powder furnaces for fuel combustion are not only to achieve the combustion temperature The production process of zinc powder is related to

Method used

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  • Device and method for producing zinc powder by using alcohol-based fuel

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] like figure 1 Shown, a kind of device that utilizes alcohol-based fuel to produce zinc powder of the present invention comprises alcohol-based fuel combustion system 1, zinc powder furnace 2, smoke exhaust system 3 and zinc powder collecting device 4, and zinc powder furnace 2 interior is arranged by horizontal The flame barrier 5 is divided into a melting evaporation pool 6 and a combustion chamber 7, one side of the melting evaporation pool 6 is connected to the zinc powder collection device 4; one side of the combustion chamber 7 is connected to the alcohol-based fuel combustion system 1, and the other side is connected to the smoke exhaust system 3; The alcohol-based fuel combustion system 1 includes a burner brick 8, a burner 9 arranged in the passage of the burner brick 8, and an alcohol-based fuel pipeline 10 connected to the fuel burner 9, a compressed air pipeline 11 and an air supply pipeline 12, and an installation It is composed of various valves on the abov...

Embodiment 2

[0039] The present invention adopts the method that the device described in embodiment 1 produces zinc powder, comprises the following steps:

[0040] (1) Add alcohol-based fuel (the volume ratio of methanol, ethanol and butanol is 5:1:1) into the burner 9 through the alcohol-based fuel pipeline 10, and use 0.4MPa compressed air to carry out pressure atomization. The pipeline 12 is used for air supply combustion, and the pressure of the air supply is 1KPa, so as to ensure the alcohol-based fuel is completely burned and avoid carbon deposition and other problems. The temperature of the burner brick 8 located in the combustion chamber 7 is 1200°C;

[0041] (2) Add zinc raw material through the zinc ingot feeding port, the zinc ingot in the zinc powder furnace 2 is heated and melted to generate zinc vapor, and the zinc vapor enters the zinc powder collecting device 4 through the channel provided on the side of the melting evaporation pool 6, and is cooled form zinc dust;

[0042...

Embodiment 3

[0044] The present invention adopts the method that the device described in embodiment 1 produces zinc powder, comprises the following steps:

[0045] (1) Add alcohol-based fuel (the mass ratio of methanol, ethanol and butanol is 6:2:2) into the burner 9 through the alcohol-based fuel pipeline 10, and use 0.6MPa compressed air to carry out pressure atomization. The pipeline 12 is used to supply air for combustion, and the pressure of the air supply is 1.5KPa, so as to ensure the complete combustion of the alcohol-based fuel and avoid problems such as carbon deposition. The temperature of the burner brick 8 located in the combustion chamber 7 is 1250°C;

[0046] (2) Add zinc raw material through the zinc ingot feeding port, the zinc ingot in the zinc powder furnace 2 is heated and melted to generate zinc vapor, and the zinc vapor enters the zinc powder collecting device 4 through the channel provided on the side of the melting evaporation pool 6, and is cooled form zinc dust;

...

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PUM

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Abstract

The invention discloses a device and method for producing zinc powder by using alcohol-based fuel. The device comprises an alcohol-based fuel burning system, a zinc powder furnace, a smoke exhaustingsystem and a zinc powder collecting device, wherein the interior of the zinc powder furnace is divided into a melting evaporation tank and a burning chamber by a flame separation plate which is transversely arranged; one side of the melting evaporation tank is connected to the zinc powder collecting device; and one side of the burning chamber is connected to the alcohol-based fuel burning system,and the other side of the burning chamber is connected to the smoke exhausting system. According to the device, the alcohol-based fuel burning system is used for providing heat to a horizontal zinc powder furnace body; and after being heated, a zinc ingot of the zinc powder furnace body is melted and evaporated to enter the zinc powder collecting device, and then is cooled to form zinc powder. Thealcohol-based fuel burning system is connected to the zinc powder furnace, so that alcohol-based fuel is used for providing heat and is fully burned; and after the alcohol-based fuel is burned, carbon dioxide and water vapor are generated, gases polluting environments are not generated, and the disadvantages such as lots of waste residue and phenol-containing wastewater difficult to treat generated by using coal as a heat source are completely avoided.

Description

technical field [0001] The invention relates to a device and method for producing zinc powder, in particular to a device and method for producing zinc powder using alcohol-based fuel. Background technique [0002] Zinc is a metallic element with an atomic number of 30 and a density of 7.14 g / cm 3 , with a melting point of 419.5°C. A layer of dense zinc carbonate protective film is easy to form on the surface of zinc metal under normal temperature air atmosphere to prevent further oxidation of zinc, so zinc has excellent atmospheric corrosion resistance. The most widely used zinc powder is the galvanizing industry, which is mainly used for the surface coating of various steel materials. [0003] At present, the furnace types used in the industrial production of zinc powder by the distillation condensation method mainly include horizontal furnaces and tower furnaces, among which the horizontal furnace is the most widely used furnace type, and its production process is to hea...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F9/12C22B19/04
CPCC22B19/04B22F9/12
Inventor 李昆静金小强陈波周涛其他发明人请求不公开姓名
Owner 北京金景达科技有限公司
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