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Process system and method for cracking of industrial sludge

A technology of industrial sludge and process system, applied in the field of process system of industrial sludge cracking, can solve the problems of heavy metal affecting the surrounding environment, dioxin polluting the atmosphere, and high energy consumption

Pending Publication Date: 2018-10-19
CHENGDU YUANYONG TECH DEV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method has an immediate effect on sludge reduction, but the incineration process consumes a lot of energy, and at the same time the incineration produces tail gas, especially the dioxins produced under medium and high temperature conditions, which are discharged into the atmosphere, which seriously affects the physical and mental health of surrounding residents. The incineration residue contains toxic and harmful substances such as heavy metals, which will cause secondary pollution when entering the landfill
[0007] Incineration solidification landfill method: The difference between incineration solidification landfill method and incineration landfill method is that after the sludge is incinerated, the residue is mixed with cement for solidification, and after solidification, it enters the landfill for landfill. This method also contains dioxins. At the same time, the solidified residue can control heavy metals from entering the groundwater in the short term, but after several years of cement curing ability failure, heavy metals will enter the groundwater again and affect the surrounding environment

Method used

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  • Process system and method for cracking of industrial sludge

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Effect test

Embodiment 1

[0030] As a kind of most basic embodiment of the system of the present invention, disclose a kind of process system of industrial sludge pyrolysis, as figure 1 , including sequentially connected drying system, input system, cracking system, combustible gas combustion system, heat energy recovery system and tail gas treatment system; the sludge cracking system is also connected to a tailings discharge port; the combustible gas combustion system includes A combustion tower with an oxygen supply pipeline; the tail gas treatment system includes a tail gas cooling system and a tail gas purification system. During the disposal process, the dried sludge is cracked in the sludge cracker at a temperature of 600-800 ° C, and the organic matter is cracked into low-molecular combustible gases such as methane and carbon monoxide. After sludge treatment, on the one hand, the discharge of harmful substances is reduced, and on the other hand, resources are recovered.

Embodiment 2

[0032] As a preferred embodiment of the system of the present invention, a process system for cracking industrial sludge is disclosed, such as figure 1 , including sequentially connected drying system, input system, cracking system, combustible gas combustion system, heat energy recovery system and tail gas treatment system; the sludge cracking system is also connected to a tailings discharge port; the combustible gas combustion system includes A combustion tower with an oxygen supply pipeline; the tail gas treatment system includes a tail gas cooling system and a tail gas purification system; The feed rate can be guaranteed, and the amount of oxygen brought into the cracking system can be guaranteed to be small, so as to ensure the safety of the cracking process; the cracking system includes a double-layer heating tube with a control device, and the conveying spiral channel passes through the cracking system. Double-layer heating pipes are arranged; electric heating wires are...

Embodiment 3

[0034] As a most basic embodiment of the method of the present invention, a process method for cracking industrial sludge is disclosed, including a drying step, dehydrating the sludge through a dryer, so that the moisture content in the sludge is within 30%; In the cracking step, the sludge that has undergone the drying step is fed into the cracking system at a constant speed, and is cracked at a temperature of 600~800°C for at least 30 minutes; in the combustible gas combustion step, the combustible gas generated in the cracking step is transported into the combustion chamber , and mixed with oxygen to carry out combustion treatment in the combustion chamber; tail gas treatment step, the tail gas generated in the combustible gas combustion step is subjected to desulfurization, denitrification, dust removal and heavy metal removal treatment until it reaches the standard and then discharged. The closest conventional sludge treatment method to this technology is the incineration ...

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Abstract

The invention discloses a process system and a method for cracking of industrial sludge and belongs to the technical field of harmless disposal of industrial sludge. The process system comprises a drying system, an adding system, a cracking system, a combustible gas combustion system, a thermal energy reuse system and a tail gas treatment system; a tail slag discharging port is also connected withthe sludge cracking system; the combustible gas combustion system comprises a combustion tower with an oxygen supply pipeline; the tail gas treatment system comprises a tail gas cooling system and atail gas purifying system.

Description

technical field [0001] The invention belongs to the technical field of harmless disposal of industrial sludge, and in particular relates to a process system and method for cracking industrial sludge. Background technique [0002] Biochemical sludge in industrial sludge refers to the sludge produced by the biochemical treatment of industrial wastewater through the sewage treatment station. The sludge is semi-solid or solid after flocculation and dehydration. The moisture content of newly produced sludge is as high as 70-90%, or even higher. More than 50% of the dehydrated sludge is organic matter such as protein, and the rest is inorganic matter. For this kind of sludge, the common treatment methods are direct landfill method and incineration method. In the process of direct landfill method, wet sludge (with a moisture content of 70-90%) is generally directly sent to the landfill for landfill. Not only does it take up a lot of space, but also because of the high water conten...

Claims

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Application Information

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IPC IPC(8): C02F11/12C02F11/10F23G5/46F23G7/06
CPCF23G5/46F23G7/06C02F11/10C02F11/12Y02W10/40
Inventor 卢小冬刘源肖菊花何洪罗德旋陶中林奂安开王磊刘剑陈俊
Owner CHENGDU YUANYONG TECH DEV
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