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Rubber magnetic stripe and preparation method thereof

A rubber magnetic strip and rubber technology, applied in the field of rubber magnetic strip and its preparation, can solve the problems affecting the quality and service life of finished products, uneven vulcanization degree inside and outside, unsatisfactory heat treatment effect, etc., achieve uniform vulcanization inside and outside, ensure speed and Great effect of utilization rate and magnetism

Inactive Publication Date: 2018-11-23
GUANGZHOU GOLDEN SOUTH MAGNETIC MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, the existing magnetic rubber products generally have defects such as uneven vulcanization inside and outside, short service life, and high production costs, mainly because rubber is a poor heat-conducting material, and its heat treatment is difficult
Taking the preparation of magnetic strips as an example, electric ovens are generally used for heat treatment in the preparation of magnetic strips in the existing process. The heat is first transferred to the surface of the magnetic strip through the air medium, then transferred from the surface of the magnetic strip to the inner layer, and finally transferred to the innermost layer of the magnetic strip. , for rubber magnetic strips, such a heat transfer route and method not only have a very slow heat transfer rate, but also a very low heat utilization rate, especially when processing magnetic rubber products with a thickness of more than 3mm, not only the heat treatment time is long, the energy High consumption, and the effect of heat treatment is very unsatisfactory, the degree of vulcanization inside and outside is very uneven, which seriously affects the quality and service life of finished products

Method used

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  • Rubber magnetic stripe and preparation method thereof
  • Rubber magnetic stripe and preparation method thereof
  • Rubber magnetic stripe and preparation method thereof

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preparation example Construction

[0051] The preparation method of above-mentioned rubber magnetic strip, comprises the following steps:

[0052] 1) Disperse permanent ferrite magnetic powder in water to form a suspension, then add alcohol and transfer to a sealed mixing tank, stir for 20-40 minutes, then add coupling agent, stir for 7-9 hours, remove water, and obtain modified magnetic powder;

[0053] 2) Add modified magnetic powder, rubber, plasticizer, accelerator, activator, anti-aging agent and vulcanizing agent into the internal mixer, knead for 5-8 minutes, then transfer the materials to the open mixer, and knead for 2-3 minutes. get the billet;

[0054] 3) Leave the blank for 4 to 8 hours, then knead, crush, and calender the tablet to obtain a semi-finished tablet;

[0055] 4) cutting the semi-finished sheet into a suitable size, putting it into a vulcanization tank, and vulcanizing it to obtain a vulcanized sheet;

[0056] 5) Put the vulcanized sheet into a microwave chamber, microwave for 30-50 se...

Embodiment 1

[0059] A rubber magnetic strip, its raw material composition is shown in the following table:

[0060] Table 1 The raw material composition table of a kind of rubber magnetic strip

[0061] raw material

Mass percentage (%)

Anisotropic strontium ferrite

80

Nitrile rubber

10

Dioctyl phthalate

4

Thiuram Accelerators

3

Zinc oxide

1

Antiager D

0.5

A silane coupling agent

1

sulfur

0.5

[0062] The preparation method of above-mentioned rubber magnetic strip is as follows:

[0063] 1) Disperse permanent ferrite magnetic powder in water to form a suspension, then add alcohol and transfer to a sealed mixing tank, stir for 30 minutes, then add coupling agent, stir for 8 hours, remove water, and obtain modified magnetic powder;

[0064] 2) Add the modified magnetic powder, rubber, plasticizer, accelerator, activator, anti-aging agent and vulcanizing agent into the internal mixer, knead for 7...

Embodiment 2

[0069] A rubber magnetic strip, its raw material composition is shown in the following table:

[0070] Table 2 The raw material composition table of a kind of rubber magnetic strip

[0071]

[0072]

[0073]The preparation method of above-mentioned rubber magnetic strip is as follows:

[0074] 1) Disperse permanent ferrite magnetic powder in water to form a suspension, then add alcohol and transfer to a sealed mixing tank, stir for 30 minutes, then add coupling agent, stir for 8 hours, remove water, and obtain modified magnetic powder;

[0075] 2) Add modified magnetic powder, rubber, plasticizer, accelerator, activator, anti-aging agent and vulcanizing agent into the internal mixer, knead for 6 minutes, then transfer the material to the open mixer, and knead for 2 minutes to obtain a billet;

[0076] 3) Leave the blank for 5 hours, then knead, crush, and calender the tablet to obtain a semi-finished tablet;

[0077] 4) cutting the semi-finished sheet into a suitable s...

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Abstract

The invention discloses a rubber magnetic stripe and a preparation method thereof. The rubber magnetic stripe is prepared from the following ingredients in mass percent content: 75% to 85% of permanent-magnet ferrite magnetic powder, 5% to 15% of rubber, 1% to 5% of plasticizer, 1% to 3% of accelerant, 1% to 3% of activating agent, 0.5% to 2% of anti-ageing agent, 1% to 3% of coupling agent and 0.5% to 3% of vulcanizing agent. The preparation method comprises the following steps: 1) modifying the permanent-magnet ferrite magnetic powder to obtain modified magnetic powder; 2) mixing and smelting the modified magnetic powder, the rubber, the plasticizer, the accelerant, the activating agent, the anti-ageing agent and the vulcanizing agent to obtain a blank; 3) mixing and breaking the blank and rolling the blank into pieces to obtain semi-finished product pieces; 4) cutting and vulcanizing the semi-finished product pieces to obtain vulcanized pieces; 5) performing microwave treatment on the vulcanized pieces and cooling and cutting the vulcanized pieces. The rubber magnetic stripe disclosed by the invention has the advantages of large magnetism, high mechanical strength, good dimensional stability, evenness in internal and external vulcanization, long service life, simple preparation technology and low energy consumption.

Description

technical field [0001] The invention relates to a rubber magnetic strip and a preparation method thereof. Background technique [0002] Magnetic rubber is a new type of polymer composite material, which is formulated from raw rubber, magnetic powder (magnetic filler), additives, etc. Magnetic properties are the basic properties of magnetic rubber. The more common use of magnetic rubber is as a sealing strip for refrigerator doors, cold storage doors, etc. With the development of technology, the application range of rubber magnetic strips is becoming wider and wider, such as in radio technology, TV audio and video, communication technology, electronics, etc. Computer memory devices, teaching aids, toys, medical equipment, etc. Compared with traditional magnetic sintered materials, magnetic rubber has the advantages of low density, high uniformity and good flexibility. [0003] However, the existing magnetic rubber products generally have defects such as uneven vulcanization...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L9/02C08L23/22C08L75/04C08L11/00C08K13/06C08K9/06C08K3/22B29C35/08
CPCB29C35/0805B29C2035/0855C08K3/22C08K9/06C08K13/06C08K2201/003C08L9/02C08L23/22C08L75/04C08L11/00
Inventor 汪小明汪俊晖张莉张颖杰杜晓兵
Owner GUANGZHOU GOLDEN SOUTH MAGNETIC MATERIAL
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