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LED substrate with patterned insulating layer and its preparation method and application

A technology of LED substrate and insulating layer, which is applied in conductive pattern formation, printed circuit, circuit thermal device, etc., can solve the problems of complicated process flow, unenvironmental protection of conductive layer, complicated preparation process of insulating layer, etc. Low pollution, good for heat dissipation

Active Publication Date: 2020-05-12
INST OF CHEM CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0005] The purpose of the present invention is to overcome the problems existing in the prior art that the preparation process of the insulating layer is complicated in order to improve the heat dissipation of the LED substrate, and that the preparation of the conductive layer is not environmentally friendly and the process is complicated, and provides a patterned The LED substrate of the insulating layer and its preparation method and application, the patterned insulating layer of the LED substrate is formed with a hole pattern, combined with the characteristics that the patterned insulating layer is formed of a high thermal conductivity inorganic material, the heat dissipation of the LED substrate is double improved, The service life of the LED is improved, and at the same time, the preparation method also has the advantages of simple process and environmental friendliness

Method used

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  • LED substrate with patterned insulating layer and its preparation method and application
  • LED substrate with patterned insulating layer and its preparation method and application

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0067] prepared as figure 1 The LED substrate shown: Prepare a rectangular aluminum plate with a size of 10cm×20cm as the metal layer 1, clean the aluminum plate with deionized water, and then place the aluminum plate in an anodic oxidation pool containing oxalic acid solution (concentration: 0.2mol / L) Anodizing treatment was performed in a constant temperature bath at 10° C. for 240 minutes to form an oxide layer 2 with a thickness of 20 μm.

[0068] 5 g of a mixture containing 60% by weight of phosphorus oxide, 20% by weight of boron oxide, and 20% by weight of silicon oxide were passed through the screen using a screen plate having a hole pattern at a position corresponding to the center of the chip, with a screen The insulating layer material was printed by a printing method, then put into a muffle furnace, and heated at 500° C. for 40 minutes to form a patterned insulating layer 3 with a thickness of 100 μm.

[0069] 4g of a mixture containing 75% by weight of micron sil...

Embodiment 2

[0073] prepared as figure 1 The LED substrate shown: Prepare a rectangular aluminum alloy plate with a size of 10cm×20cm as the metal layer 1, polish the aluminum alloy plate, and then place the aluminum alloy plate in a place containing Na 3 PO 4 / NaOH electrolyte (concentration of 10.0 / 2.0g / L) for micro-arc oxidation treatment in a temperature-controlled micro-arc oxidation tank, at a current density of 10.5A / dm 2 for 30 minutes to form an oxide layer 2 with a thickness of 15 μm.

[0074] 7.5 g of a mixture containing 60% by weight of phosphorus oxide, 30% by weight of alum oxide, and 10% by weight of barium oxide were passed through the use of a screen with a hole pattern at a position corresponding to the center of the chip. The material of the insulating layer was printed by screen printing, then put into a muffle furnace, and heated at 450° C. for 25 minutes to form a patterned insulating layer 3 with a thickness of 150 μm.

[0075] With 5g, the mixture containing 10%...

Embodiment 3

[0079]prepared as figure 1 The LED substrate shown: Prepare a rectangular aluminum plate with a size of 10cm×20cm as the metal layer 1, clean the aluminum plate with ethanol solvent, and then place the aluminum plate in a place containing Na 3 PO 4 / NaOH electrolyte (concentration of 10.0 / 2.0g / L) for micro-arc oxidation treatment in a temperature-controlled micro-arc oxidation tank device, at a current density of 10.5A / dm 2 for 90 minutes to form an oxide layer 2 with a thickness of 35 μm.

[0080] 2.5 g of a mixture containing 55% by weight of boron oxide, 25% by weight of barium oxide and 20% by weight of zinc oxide were passed through the use of a screen with a hole pattern at a position corresponding to the center of the chip, with a wire The material of the insulating layer was printed by screen printing, and then put into a muffle furnace and heated at 570° C. for 35 minutes to form a patterned insulating layer 3 with a thickness of 50 μm.

[0081] A mixture of 2.5g c...

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Abstract

The invention relates to the technical field of LEDs, and discloses an LED substrate with patterned insulation layer and a preparation method and application thereof. The LED substrate comprises a metal layer, a patterned insulation layer, a printed conductive layer and a protective layer laminated in sequence from bottom to top. The invention also discloses a method for manufacturing the LED substrate of the patterned insulation layer. The method comprises the following steps that: (1) a metal substrate is provided as a metal layer and an oxide layer is optionally formed on the metal substrate; (2) printing a patterned insulating layer having a hole pattern at a position corresponding to the center of the chip on the plate obtained in the step (1), and then performing a first heat treatment; (3) forming a printed conductive layer by printing on the heat-treated patterned insulating layer, and then performing a second heat treatment; (4) forming a protective layer on the heat-treated printed conductive layer. The double-layer heat dissipation of the LED substrate is improved, the service life of the LED is prolonged, and the preparation method also has the advantages of simple process and environment friendliness.

Description

technical field [0001] The invention relates to the technical field of LEDs, in particular to an LED substrate with a patterned insulating layer and a preparation method and application thereof. Background technique [0002] Since the successful development of blue LED materials by Nobel Prize winner Shuji Nakamura, LED lighting technology has made rapid progress, and now it has been widely used. For example, the application of LED in the field of lighting is becoming more and more diverse. , because it has the characteristics of energy saving, safety, long life and fast response, but the heat dissipation performance of LED is the main factor restricting its development, because the light conversion efficiency of high-power LED is low, only 15-20%. A large amount of heat will be generated, which needs to be quickly conducted and dissipated from the substrate and heat sink, so that the LED can work at a more reasonable operating temperature for a longer life. Therefore, it i...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01L33/64H01L33/62H05K1/02H05K3/12
CPCH01L33/62H01L33/641H05K1/0209H05K3/12H05K2201/10106
Inventor 张佑专张冕汪洋宋延林
Owner INST OF CHEM CHINESE ACAD OF SCI