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A kind of extraction method of rapamycin

A technology of rapamycin and extraction method, which is applied in the field of separation and purification, can solve the problems of low yield, poor effect, low content and purity of sirolimus, etc., to overcome resin adsorption, small footprint, The effect of low cost

Active Publication Date: 2020-08-07
NEW FOUNDER HLDG DEV LLC +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method uses solid adsorbents such as diatomaceous earth and silica gel to adsorb impurities, and the effect is not good. The content and purity of the final sirolimus are low, and the yield is not high.

Method used

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  • A kind of extraction method of rapamycin

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] 10L of fermented liquid containing rapamycin was cultured by microbial fermentation, adjusted to pH 5.1 with oxalic acid, and filtered to obtain 461.30g of filter cake; 1.5L of ethanol was added, extracted, filtered to obtain filtrate; ethanol was concentrated and recovered, and 0.6 Extract with L ethyl acetate, cool down to 3°C, add 0.4L of 3% sodium bicarbonate solution at 3°C, stir and wash, let stand, and separate layers; add pH 5.2, 0.5L of 3% ammonium acetate buffer solution, stir and wash After 1h, let stand, separate layers, concentrate and recover ethyl acetate, and obtain 38.91g of crude rapamycin. HPLC purity 45.72%.

[0038] Add 80ml of L-methyl lactate to the crude product, stir to dissolve, and filter; cool down to 0°C, add 300ml of ethyl propyl ether to crystallize dropwise while stirring, filter, wash with 30ml of ethyl propyl ether, and dry under reduced pressure to obtain 6.83g of rapamycin . The yield is 81.16%, the HPLC purity is 98.13%, and the ra...

Embodiment 2

[0040]10L of fermented liquid containing rapamycin was cultivated by microbial fermentation, adjusted to pH 4.8 with hydrochloric acid, and filtered to obtain 450.84g of filter cake; 0.9L of methanol was added, extracted, filtered to obtain filtrate; methanol was concentrated and recovered, and the mixture was added to Extract with 2.3L butyl acetate, cool down to 2°C, add 1.4L of 3% sodium bicarbonate solution at 2°C, stir and wash, let stand, and separate layers; add 1.4L of 3% ammonium acetate buffer solution with a pH value of 5.5, and stir Wash for 1 h, let stand, separate layers, concentrate and recover butyl acetate to obtain 39.53 g of crude rapamycin. HPLC purity 41.84%. Add 65ml of L-methyl lactate to the crude product, stir to dissolve, and filter; cool down to 5°C, add 130ml of diethyl ether to crystallize dropwise with stirring, filter, wash with 30ml of diethyl ether, and dry under reduced pressure to obtain 6.52g of rapamycin. The yield is 77.50%, the HPLC puri...

Embodiment 3

[0042] 10L of fermented liquid containing rapamycin was cultivated by microbial fermentation, adjusted to pH 5.5 with phosphoric acid, and filtered to obtain 466.25g of filter cake; 2.6L of isopropanol was added, extracted, filtered to obtain filtrate; concentrated recovery of isopropanol, Add 0.46L of dichloromethane to the mixture for extraction, cool down to 4°C, add 0.23L of 3% sodium bicarbonate solution at 4°C, stir and wash, let stand, and separate layers; add pH 4.8, 3% ammonium acetate buffer solution 0.23 L, stirring and washing for 1 h, standing still, separating layers, concentrating and recovering dichloromethane, and obtaining 37.21 g of crude rapamycin. HPLC purity 46.73%. Add 470ml of L-methyl lactate to the crude product, stir to dissolve, and filter; cool down to -8°C, add 1880ml of diethyl ether to crystallize dropwise with stirring, filter, wash with 30ml of diethyl ether, and dry under reduced pressure to obtain 2.55g of rapamycin. The yield is 30.30%, th...

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Abstract

The invention relates to a rapamycin extraction method. The method comprises the following steps of: carrying out pH value adjustment and filtration on rapamycin fermentation liquor to obtain a filtercake; adding a first organic solvent to carry out extraction, carrying out filtration to obtain filter liquor, and concentrating and recycling the first organic solvent to obtain a first concentrate;adding a second organic solvent to carry out extraction, carrying out cooling, adding sodium bicarbonate solution to carry out stirring and washing, and carrying out standing for layering; adding ammonium acetate buffer solution to carry out stirring and washing, carrying out standing for layering, and concentrating and recycling the second organic solvent to obtain a second concentrate; adding L-methyl lactate to carry out stirring and dissolution, and carrying out filtering; and carrying out cooling, dropwise adding a third organic solvent under stirring, and carrying out crystallization, filtration, washing, decompression and drying to obtain rapamycin. The rapamycin extraction method is simple in process, low in cost, large in treatment amount and small in floor space, and is capableof overcoming resin adsorption and analysis; the extraction yield can be up to 81.16%; the HPLC purity can be up to 98.13%; and a ratio of hosts to isomers can be up to 93.9: 1.

Description

technical field [0001] The invention belongs to the technical field of separation and purification, and relates to a method for extracting and preparing rapamycin. Specifically, it relates to a new method for extracting rapamycin and rapamycin obtained by the method. Background technique [0002] Rapamycin, also known as sirolimus (Sirolimus, Rapamycin), is a new macrolide anti-rejection drug and the latest potent immunosuppressant in the world. It is clinically used for organ transplantation anti-rejection and Treatment of autoimmune diseases. Its immunosuppressive activity is tens of times stronger than that of cyclosporine widely used in clinical practice, and its toxicity is low and its dosage is small. It is a secondary metabolite secreted by soil Streptomyces first discovered by scientists from the soil of Easter Island, Chile in 1975, and its chemical structure belongs to the "triene macrolide" compound. It was developed and listed by American Household Chemicals C...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C07D498/18
CPCC07D498/18
Inventor 彭平张葵杨德云冉家武
Owner NEW FOUNDER HLDG DEV LLC