Pure nickel wire short-flow preparation process

A preparation process and short process technology, applied in the field of metal material processing, can solve the problems of long product delivery cycle, poor working environment for workers, increased metal loss, etc., and achieve the effect of increased yield, good surface quality and fewer processes

Inactive Publication Date: 2018-12-18
JINCHUAN GROUP LIMITED
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The existing production process of pure nickel wire: At present, the domestic production of pure nickel wire mainly adopts vacuum induction melting → ingot skinning → forging → grinding → rolling → drawing. There are many production processes in this method. High cost and long product delivery cycle
During the forging process, the surface of the billet is prone to visible cracks, heavy skin, corners, steps, and uneven defects. In order to eliminate the above defects, the grinding process requires a series of grinding of the billet, which is prone to produce a large amount of metal dust. Defects require manual grinding, resulting in poor working conditions for workers, low production efficiency, and increased metal loss

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] This embodiment prepares a pure nickel wire of Ø1.0mm, and its process steps are as follows:

[0016] 1) Vacuum induction smelting, using Jinchuan electrolytic nickel as raw material, after being ball milled by a ball mill, then smelted by a vacuum intermediate frequency induction furnace; and then using a vacuum pouring process to obtain a pure nickel round ingot of Ø80mm×500mm;

[0017] 2) Grinding the surface of the round ingot, using the cylindrical grinder to automatically grind the round ingot to remove defects such as pits and oxide scales.

[0018] 3) Heating the round ingot, heating the round ingot after grinding, the heating temperature is 1020°C, and keeping it warm for 0.5 hours, then the hot rolling can be carried out.

[0019] 4) Use a reversible hot rolling mill to carry out 7 passes of hot rolling, and use a continuous rolling mill to roll into a Ø10mm disc;

[0020] 5) Use a straight wire drawing machine for multi-pass drawing, and draw it into Ø1.0mm ...

Embodiment 2

[0023] This embodiment prepares a kind of pure nickel wire material of Ø1.5mm, and its process step is as follows:

[0024] 1) Vacuum induction smelting, using Jinchuan electrolytic nickel as raw material, after being ball milled by a ball mill, then smelted by a vacuum intermediate frequency induction furnace; and then using a vacuum pouring process to obtain a pure nickel round ingot of Ø75mm×500mm;

[0025] 2) Grinding the surface of the round ingot, using the cylindrical grinder to automatically grind the round ingot to remove defects such as pits and oxide scales.

[0026] 3) Heating the round ingot, heating the round ingot after grinding, the heating temperature is 1040°C, and keeping it warm for 1.0 hour, then the hot rolling can be carried out.

[0027] 4) Use a reversible hot rolling mill to carry out 7 passes of hot rolling, and use a continuous rolling mill to roll into a Ø10mm disc;

[0028] 5) Use a straight wire drawing machine for multi-pass drawing, and draw i...

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Abstract

The invention belongs to the field of metal material machining, in particular to a pure nickel wire short-flow preparation process. The pure nickel wire short-flow preparation process comprises the steps of: 1) vacuum induction smelting; 2) surface polishing of round ingots; 3) heating of the round ingots: the heating temperature is 980-1050 DEG C; and the temperature is maintained by 0.5-1.0 hour; 4) cogging and hot rolling: the cogging is performed; and wire rods are rolled; and 5) drawing: wires are drawn. The pure nickel wire short-flow preparation process has the effects of few procedures, high efficiency, prominent reduction of the production cost, incapability of generating such defects as cracks, cold-lap, corners, steps and unevenness and guarantee of subsequent rolling of the wire rods and the wire quality performances.

Description

technical field [0001] The invention belongs to the field of metal material processing, and in particular relates to a short-flow preparation process of pure nickel wire. Background technique [0002] Pure nickel wire is mainly used to manufacture electron tube cathodes, anode grid side bars, tube needles, etc. Has good mechanical properties and corrosion resistance to alkalis, such as sodium hydroxide. It also has good electrical, thermal, and magnetic control characteristics. Applications include food and synthetic fiber processing, heat exchangers and chemical, power industries. Typical manufactures include resistance thermometers, internal parts of electronic tubes, such as grid side rods, struts, and external parts of electronic tubes, such as lead wires, etc. The existing production process of pure nickel wire: At present, the domestic production of pure nickel wire mainly adopts vacuum induction melting → ingot skinning → forging → grinding → rolling → drawing. The...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21C37/04
CPCB21C37/04
Inventor 陈韩锋张东李娟常耀威王江陈福平雷伯锁杨艳高源程自建赵多平
Owner JINCHUAN GROUP LIMITED
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