Method and system for converting sodium-containing and fluorine-containing compounds in waste cathode carbon block of aluminum electrolytic cell

A technology for waste cathode carbon blocks and aluminum electrolytic cells, which is applied in the fields of alkali metal compounds, chemical instruments and methods, and solid waste removal, and can solve the problems of high energy consumption, high impurity content in electrolytes and carbon materials, and process parameter control Difficulty and other issues

Active Publication Date: 2018-12-21
XIANGTAN UNIV
View PDF36 Cites 19 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0025] The current wet treatment technology has at least the following main problems: first, the large amount of salty and fluorine-containing wastewater produced has not been effectively treated, causing secondary pollution; the produced H 2 、CH 4 , NH 3 The gas is not controlled and utilized, and the generated HF causes serious pollution
Second, the recovered electrolyte and carbon materials contain too many impurities and cannot be used directly
Third, the process route is cumbersome, the technology is complicated, the equipment is severely corroded, and the processing cost is too high
Fourth, due to the influence of factors such as the difference in the capacity and age of the electrolytic aluminum tank, the fluctuation of the composition, and the particle size of the powder, it is difficult to control the process parameters...

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method and system for converting sodium-containing and fluorine-containing compounds in waste cathode carbon block of aluminum electrolytic cell
  • Method and system for converting sodium-containing and fluorine-containing compounds in waste cathode carbon block of aluminum electrolytic cell
  • Method and system for converting sodium-containing and fluorine-containing compounds in waste cathode carbon block of aluminum electrolytic cell

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0081] (1) Pulverize the spent cathode carbon block of the aluminum electrolytic cell in a high-speed pulverizer, sieve it with a 200-mesh sieve, and use the spent cathode carbon powder of the undersieve to carry out mechanochemical conversion of sodium-containing and fluorine-containing compounds. Determine the mass content of sodium and fluorine elements in the waste cathode carbon powder of the unit mass aluminum electrolytic cell by chemical analysis method, and determine the CN in the waste cathode carbon powder of the unit mass aluminum electrolytic cell by chemical analysis method - The mass content of ions.

[0082] (2) Add 200g of corundum balls to the conversion mill, weigh 100g of spent cathode carbon powder, 44g of CaSO 4 2H 2 O, 3g Ca(OH) 2 Add to the transformation mill and mix well, use N 2 Replace the air in the conversion mill, then add 300g H 2 O. The conversion mill was turned on, the rotation speed was 500 rpm, the temperature was 30° C., and the conve...

Embodiment 2

[0093] (1) Pulverize the spent cathode carbon block of the aluminum electrolytic cell in a high-speed pulverizer, sieve with a 200-mesh sieve, and carry out mechanochemical conversion of sodium-containing and fluorine-containing compounds by using the undersieve. Determine the mass content of sodium and fluorine elements in the waste cathode carbon powder of the unit mass aluminum electrolytic cell by chemical analysis method, and determine the CN in the waste cathode carbon powder of the unit mass aluminum electrolytic cell by chemical analysis method - The mass content of ions.

[0094] (2) Add 300g of corundum balls to the transformation mill, weigh 100g of spent cathode carbon powder, 35g of CaO, and 1g of polyvinyl alcohol and add them to the transformation mill and mix evenly. 2 Replace the air in the conversion mill, then add 400g H 2 O. The conversion mill was turned on, the rotation speed was 800 rpm, the temperature was 40° C., and the conversion reaction time was ...

Embodiment 3

[0102] (1) Pulverize the spent cathode carbon block of the aluminum electrolytic cell in a high-speed pulverizer, sieve with a 200-mesh sieve, and carry out mechanochemical conversion of sodium-containing and fluorine-containing compounds by using the undersieve. Determine the mass content of sodium and fluorine elements in the waste cathode carbon powder of the unit mass aluminum electrolytic cell by chemical analysis method, and determine the CN in the waste cathode carbon powder of the unit mass aluminum electrolytic cell by chemical analysis method - The mass content of ions.

[0103] (2) Add 200g of corundum balls to the conversion mill, weigh 100g of spent cathode carbon powder, 50g of MgSO 4 Add to the transformation mill and mix well, use N 2 Replace the air in the conversion mill, then add 350g H 2 O. The conversion mill was turned on, the rotation speed was 900 rpm, the temperature was 50° C., and the conversion reaction time was 4 h.

[0104] After the conversio...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention relates to a method and system for converting sodium-containing and fluorine-containing compounds in a waste cathode carbon block of an aluminum electrolytic cell. The conversion methodcomprises the step that a conversion agent is used for converting the sodium-containing compound in the waste cathode carbon block of the aluminum electrolytic cell into a fluorine-free soluble sodiumcompound, converting the fluorine-containing compound into an insoluble and harmless mineral fluorine compound and converting a cyanide-containing compound into harmless N2 or NH3 and CO2 in an oxidized manner through a mechanochemical conversion reaction in a conversion mill, and therefore the hazards of fluoride and cyanide in the waste cathode carbon block of the aluminum electrolytic cell arecompletely eliminated. The conversion system comprises a waste cathode carbon block crushing device, a milling device, the conversion mill, a stirred reactor and a solid-liquid separation device which are sequentially connected in series, and the solid-liquid separation device is then directly connected with a concentration or crystallization device and a drying or heat treatment device, and thedrying or heat treatment device is connected to the crushing device. By means of the method and system, the process is simple, mass production is easy, the production cost is low, pollution of three wastes is avoided, and the method and system are environmentally friendly.

Description

technical field [0001] The invention relates to a method and system for converting sodium-containing and fluorine-containing compounds in waste cathode carbon blocks of aluminum electrolytic cells, and belongs to the technical field of harmless and resourceful utilization of solid waste in the electrolytic aluminum industry. Background technique [0002] By 2017, China has built about 45 million tons of aluminum electrolytic production capacity, and the actual output exceeds 36 million tons, accounting for more than 50% of the global electrolytic aluminum production capacity. During the production process of aluminum electrolysis, the carbon cathode expands due to the penetration of fluorine-containing salts, which further causes damage to the electrolytic cell and scraps it. Aluminum electrolytic cells generally need to be shut down for overhaul after about 4 to 6 years of use, and all waste tank lining materials (referred to as overhaul slag) are taken out, and spent catho...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B09B3/00B09B5/00C01F11/22C01F5/28C01D7/00C01D1/04
CPCC01D1/04C01D7/00C01F5/28C01F11/22B09B5/00B09B3/40
Inventor 刘恩辉邵旭
Owner XIANGTAN UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products