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A kind of submerged arc welding flux-cored welding wire and its preparation method

A technology of flux-cored welding wire and submerged arc welding, which is applied to welding equipment, manufacturing tools, welding media, etc., and can solve problems such as unsuitable alloy systems, high product costs, and incomplete product specifications.

Active Publication Date: 2020-10-27
江苏佳腾新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The production of flux-cored welding wire in my country currently exists: product quality and stability need to be further improved There is still a lot of work to be done in terms of further improving product quality and stability, and the product varieties and specifications need to be increased urgently; Increase varieties and specifications to meet different needs; The degree of production scale should be further expanded. Small production scale will cause many problems such as high product cost and poor product quality stability. Only when a certain production scale is reached, will it enter Virtuous circle
[0005] Judging from the current high-hardness surfacing materials at home and abroad, almost all of them have a hardness greater than or equal to 60HRC; the content of carbon and chromium in the surfacing materials is relatively high, which belongs to the high-carbon and high-chromium alloy system, and is often suitable for severe wear and tear. In working conditions where cracks are not sensitive, a small amount of cracks are allowed to exist during use, and this alloy system is obviously not suitable for roll surfacing layers that require high toughness and crack resistance

Method used

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  • A kind of submerged arc welding flux-cored welding wire and its preparation method

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Experimental program
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Effect test

Embodiment 1

[0034] Equipped with steel strip and powder composition, chemical composition of steel strip, by weight percentage: C≤0.02%, Mn0.2-0.4%, Si0.3-1.3%, Cr22-24%, W2-6%, Cu 0.2- 0.3%, V0.1-0.3%, S≤0.005%, P≤0.006%, the balance is Fe; the composition of the drug core is calculated by weight percentage: marble 20-25%, fluorite 15-20%, mica 7- 11%, titanium dioxide 6-11%, ferro-vanadium 2-8%, ferrosilicon 2-4%, ferro-titanium 2-12%, ferro-boron 13-17%, ferro-molybdenum 2-8%, graphite 3-5% , The balance is ferrochromium.

[0035] The following submerged arc welding flux-cored wire preparation process is adopted: the following steps are included:

[0036] Steel strip cleaning: Lime powder, liquid cleaning agent and ultrasonic assisted cleaning are used for degreasing and degreasing treatment, and 150°C hot air is used for drying at the steel strip cleaning outlet to ensure that the welding wire is dry and clean before entering the rolling mill;

[0037] Powder pretreatment: Weigh eac...

Embodiment 2

[0042] Equipped with steel strip and powder composition, chemical composition of steel strip, by weight percentage: C≤0.01%, Mn0.2-0.4%, Si0.3-1.3%, Cr26-28%, W2-3%, Cu 0.2- 0.3%, V0.1-0.2%, S≤0.005%, P≤0.006%, the balance is Fe; the composition of the drug core is calculated by weight percentage: marble 20-35%, fluorite 15-17%, mica 7- 11%, titanium dioxide 10-14%, ferro-vanadium 6-8%, ferrosilicon 2-4%, ferro-titanium 2-12%, ferro-boron 13-15%, ferro-molybdenum 2-3%, graphite 3-5% , The balance is ferrochrome.

[0043] The following submerged arc welding flux-cored wire preparation process is adopted: the following steps are included:

[0044] Steel strip cleaning: Lime powder, liquid cleaning agent and ultrasonic assisted cleaning are used for degreasing and degreasing treatment, and 150°C hot air is used for drying at the steel strip cleaning outlet to ensure that the welding wire is dry and clean before entering the rolling mill;

[0045] Powder pretreatment: Weigh each...

Embodiment 3

[0050] Equipped with steel strip and powder composition, chemical composition of steel strip, by weight percentage: C≤0.01%, Mn0.2-0.4%, Si0.3-1.1%, Cr22-25%, W2-3%, Cu 0.2- 0.3%, V0.1-0.2%, S≤0.005%, P≤0.006%, the balance is Fe; the composition of the drug core is calculated by weight percentage: marble 28-35%, fluorite 15-17%, mica 7- 9%, titanium dioxide 10-14%, ferro-vanadium 6-8%, ferrosilicon 2-4%, ferro-titanium 2-3%, ferro-boron 13-15%, ferro-molybdenum 6-8%, graphite 3-4% , The balance is ferrochromium.

[0051] The following submerged arc welding flux-cored wire preparation process is adopted: the following steps are included:

[0052] Steel strip cleaning: use lime powder, liquid cleaning agent and ultrasonic assisted cleaning for degreasing and degreasing treatment, and use 150°C hot air to dry at the exit of steel strip cleaning to ensure that the welding wire is dry and clean before entering the rolling mill;

[0053]Powder pretreatment: Weigh each component of...

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Abstract

A flux-cored welding wire for submerged arc welding, including a steel strip and a flux core, wherein the chemical composition of the steel strip, by weight percentage: C≤0.02%, Mn0.2‑1.2%, Si0.3‑1.8%, Cr22‑28 %, W2‑8%, Cu 0.2‑0.4%, V0.1‑0.3%, S≤0.005%, P≤0.006%, the balance is Fe; the composition of the drug core is calculated by its weight percentage: marble 20‑35%, Fluorite 15‑28%, Mica 7‑12%, Titanium Dioxide 6‑14%, Ferro Vanadium 2‑8%, Ferrosilicon 2‑6%, FerroTitanium 2‑12%, Ferroboron 13‑17%, Ferromolybdenum 2-8%, graphite 3-12%, and the balance is ferrochromium; the welding wire of the present invention can improve its toughness and crack resistance while improving the hardness of the deposited metal, and improve it from both metallurgy and technology. It ensures the strength, toughness and crack resistance of high-hardness deposited metal, and at the same time ensures good welding processability, easy slag removal, no spatter, high hardness and excellent wear resistance.

Description

technical field [0001] The invention relates to a welding material, in particular to a submerged arc welding flux-cored welding wire and a preparation method thereof. Background technique [0002] Self-submerged arc welding flux-cored wire has only received attention and attention, and it is used for outdoor welding of parts such as petroleum, bridges, natural gas, ships, and offshore platforms. In the late 1970s, Baosteel imported hundreds of tons of submerged arc welding from abroad in the late 1970s. Flux cored wire is used in metallurgy, rolling stock and other fields. [0003] Foreign submerged arc welding flux-cored welding wire mainly studies the performance of two kinds of submerged arc welding flux-cored welding wire with aluminum content of 1.7% and 0.53% respectively, and establishes relevant models to predict the microstructure change. Thermodynamic calculations show that AlN is better than Ti (C, N) and A1203 in high-alumina welds, and the opposite is true in ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K35/30B23K35/368B23K35/40
CPCB23K35/0266B23K35/3086B23K35/3602B23K35/368B23K35/406
Inventor 王曼张绍辉
Owner 江苏佳腾新材料有限公司
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