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Wire and preparation method thereof

A wire and formula technology, which is applied in the field of alloy wire manufacturing, can solve the problems of material hardness, low wear resistance, distortion, and scratches on the surface of products, so as to improve impact toughness and fracture resistance, with broad application prospects and corrosion resistance. good effect

Active Publication Date: 2019-07-16
安徽尚视信息科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In addition, in the process of brass production, the rod blanks pulled out of the melting furnace are drawn by a giant drawing machine or a large drawing machine and then enter the subsequent process. However, internal cracks and stress cracks in the wire core often occur during the giant drawing process. , distortion, drawing fracture, uneven thickness of the pipe, scratches on the surface of the product and other defects, to a certain extent, change the structure of the wire and enlarge the defects in the slab, which is not conducive to subsequent production
[0004] At present, due to the unreasonable ratio of some alloying elements in the alloy wire, the hardness and wear resistance of the material are not high, and the impact toughness and fracture resistance of the material are not good.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] A wire rod consisting of the following ingredients in weight percent: 0.45% silicon, 7.5-9.5% aluminum, 6.0% zinc, 0.1% iron, 0.2% magnesium, 0.05% nickel, 0.08% boron, 0.02% yttrium, 0.015% tin, Tungsten 0.002%, chromium 0.1%, manganese 0.08%, zirconium 0.02%, beryllium 0.03%, the balance is copper and unavoidable impurities, and the weight percentage of impurities is ≤0.02%.

[0027] The preparation method of the wire rod comprises the steps of:

[0028] Step 1. The raw material components are measured according to the above formula, and transported to a melting furnace for melting treatment; wherein, the melting temperature of the melting furnace is 1350° C., and the melting time is 4 hours;

[0029] Step 2, continuous casting and rolling into a copper alloy rod;

[0030] Step 3, performing peeling and homogenizing annealing treatment on the copper alloy rod in sequence, wherein the temperature of the annealing treatment is 650° C., and the holding time is 3 hours; ...

Embodiment 2

[0035] A wire rod consisting of the following ingredients in weight percent: 0.65% silicon, 8.5% aluminum, 9.5% zinc, 0.25% iron, 0.2% magnesium, 0.5% nickel, 0.12% boron, 0.028% yttrium, 0.016% tin, 0.01% tungsten %, chromium 0.2%, manganese 0.1%, zirconium 0.05%, beryllium 0.05%, the balance is copper and unavoidable impurities, and the weight percentage of impurities is ≤0.02%.

[0036] The preparation method of the wire rod comprises the steps of:

[0037] Step 1. Measure the raw material components according to the formula, and transport them to the melting furnace for melting treatment. The melting temperature of the melting furnace is 1360°C, and the melting time is 3.5 hours;

[0038] Step 2: Continuous casting and rolling into copper alloy rods. The continuous rolling is rolled by eight-pass continuous rolling method. The roll pass of the first six passes is a regular hexagonal structure, and the last two passes pass through the round-round The pass structure rolls t...

Embodiment 3

[0044] A wire rod, comprising the following components in weight percentage:

[0045] Silicon 0.95%, aluminum 9.5%, zinc 10.5%, iron 0.3%, magnesium 0.5%, nickel 0.65%, boron 0.14%, yttrium 0.035%, tin 0.018%, tungsten 0.015%, chromium 0.3%, manganese 0.15%, zirconium 0.07 %, beryllium 0.08%, the balance is copper and unavoidable impurities, and the weight percentage of impurities is ≤0.02%.

[0046] The preparation method of the wire rod comprises the steps of:

[0047]Step 1. The raw material components are measured according to the formula, and transported to a melting furnace for melting treatment. The melting temperature of the melting furnace is 1380° C., and the melting time is 3 hours;

[0048] Step 2: Continuous casting and rolling into copper alloy rods. The continuous rolling is rolled by eight-pass continuous rolling method. The roll pass of the first six passes is a regular hexagonal structure, and the last two passes pass through the round-round The pass struct...

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Abstract

The invention discloses a wire and a preparation method thereof. The wire is prepared from the following components according to weight percent: 0.45 to 0.95% of silicon, 7.5 to 9.5% of aluminum, 6.0to 10.5% of zinc, 0.1 to 0.3% of iron, 0.2 to 0.5% of magnesium, 0.05 to 0.65% of nickel, 0.08 to 0.14% of boron, 0.02 to 0.035% of yttrium, 0.015 to 0.018% of tin, 0.002 to 0.015% of tungsten, 0.1 to0.3% of chromium, 0.08 to 0.15% of manganese, 0.02 to 0.07% of zirconium, 0.03 to 0.08% of beryllium and the balance of copper and inevitable impurities. According to the wire and the preparation method, the strength and wear resistance of the material are guaranteed, additionally, the impact toughness and break resistance of the material are increased, and the overall performance indices of thestrength, wear resistance, break resistance and the like of the product fully reach the domestic advanced level of similar products.

Description

technical field [0001] The invention belongs to the technical field of alloy wire manufacture, and in particular relates to a wire and a preparation method thereof. Background technique [0002] Copper alloy wire has excellent electrical conductivity, thermal conductivity, ductility and corrosion resistance. As electrical wiring bodies of mobile bodies such as automobiles, trains, and airplanes, or electrical wiring bodies of industrial robots, terminals made of copper or copper alloys (such as brass) ( Connectors) are called wiring harnesses. In recent years, the high-performance and high-functionality of automobiles has been rapidly developed. Along with this, the number of various electrical equipment and control equipment installed in the vehicle has increased, and the number of electrical wiring bodies used for these equipment has also increased. Propensity. With the rapid development of the automobile industry, higher requirements are placed on the wear resistance o...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C9/01C22C9/04C22F1/08
CPCC22C9/01C22C9/04C22F1/08
Inventor 吴晓明
Owner 安徽尚视信息科技有限公司
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