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Enhanced ultralow density aerogel composite material as well as preparation method and application thereof

A composite material and ultra-low density technology, which is applied in the field of reinforced ultra-low-density airgel composite materials and its preparation, can solve the problems of difficulty in size control, high cost, and easy cracks in ultra-low-density airgel, and achieve Significant application prospects, effects of high strength and flexibility

Pending Publication Date: 2019-08-30
AEROSPACE INST OF ADVANCED MATERIALS & PROCESSING TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, domestic research on ultra-low-density aerogels focuses on small samples and performance research in the laboratory, and there are no reports on the application of large-scale materials.
This preparation technology also has the following disadvantages: 1) the product size shrinkage rate is 15%, and the size shrinkage will bring greater difficulty to the size control in material application; 2) the product yield is low, and the literature reports only have about 25%, resulting in Product production efficiency is low, cost is high; 3) this preparation method can only use supercritical ethanol drying technology, in supercritical CO 2 Under these conditions, ultra-low density aerogels are prone to cracks and become powder materials.

Method used

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  • Enhanced ultralow density aerogel composite material as well as preparation method and application thereof
  • Enhanced ultralow density aerogel composite material as well as preparation method and application thereof
  • Enhanced ultralow density aerogel composite material as well as preparation method and application thereof

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preparation example Construction

[0019] The present invention provides a kind of preparation method of reinforced ultra-low density airgel composite material in the first aspect, described method comprises the steps:

[0020] (1) Preparation of sol precursor: add methyl orthosilicate, methyl alcohol and hydrochloric acid and mix together and react, then distill out methyl alcohol, add acetonitrile again, obtain sol precursor;

[0021] (2) Preparation of silica sol: the sol precursor is mixed with ammoniacal liquor, then add acetonitrile to obtain silica sol;

[0022] (3) Preparation of wet gel composite material: use the silica sol to impregnate the reinforcing matrix, then perform gelation and aging successively to obtain a wet gel composite material;

[0023] (4) moisture-proof treatment: adopt hydrophobic agent to carry out hydrophobic treatment to described wet gel composite material, obtain hydrophobized gel composite material;

[0024] (5) Solvent replacement: the hydrophobized gel composite material i...

Embodiment 1

[0057] First prepare a concentration of 3*10 -3 mol / L hydrochloric acid, 0.6mol / L ammonia solution. The mass ratio of methyl orthosilicate:methanol:hydrochloric acid is 5:3:1, and the reaction temperature is 50°C in an oil bath for 24 hours; after that, distillation is carried out at a distillation temperature of 80-100°C to distill out the silicon source After 70% by mass of methyl alcohol, add the acetonitrile solvent whose quality is 2 times of methyl orthosilicate, and stir for 10min to obtain the sol precursor; then according to the sol precursor: acetonitrile: the mass ratio of ammonia water is 1:5:0.1 to carry out the preparation Glue, stirred for 20 minutes to obtain silica sol; put polyester fiber with a density of 8kg / m3 into the mold, use a vacuum of -0.7MPa for vacuum injection, and then perform pressure injection at a pressure of 0.1MPa; room temperature After standing for 48 hours, continue to age at 50°C for 48 hours, remove the mold after aging, put 10% by mas...

Embodiment 2

[0059] First prepare a concentration of 3.5*10 -3 mol / L hydrochloric acid, 0.7mol / L ammonia solution. The mass ratio of methyl orthosilicate:methanol:hydrochloric acid is 5:3:1, and the reaction temperature is 50°C in an oil bath for 24 hours; after that, distillation is carried out at a distillation temperature of 80-100°C to distill out the silicon source After 70% by mass of methyl alcohol, add the acetonitrile solvent whose quality is 2 times of methyl orthosilicate, and stir for 10min to obtain the sol precursor; then according to the sol precursor: acetonitrile: the mass ratio of ammonia water is 1:5:0.1 to carry out the preparation Glue, stirred for 20 minutes to obtain silica sol; put polyurethane foam with a density of 8kg / m3 into the mold, use a vacuum of -0.7MPa for vacuum injection, and then press for injection at a pressure of 0.1MPa; place at room temperature After 48 hours, continue to age at 50°C for 48 hours, remove the mold after aging, put 10% by mass of he...

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Abstract

The invention provides a preparation method of an enhanced ultralow density aerogel composite material, comprising the steps of adding and mixing a silicon source, methyl alcohol and hydrochloric acidfor reaction, distilling off the methyl alcohol, then adding acetonitrile to obtain a sol precursor; mixing the sol precursor and ammonium hydroxide, adding acetonitrile again to obtain a silicon dioxide sol; successively performing gelatinization and aging on the silicon dioxide sol to obtain a wet gel composite material; performing hydrophobic treatment on the wet gel composite material with ahydrophobing agent to obtain a hydrophobic gel composite material; performing solvent replacement on the hydrophobic gel composite material to obtained a solvent-replaced gel composite material; adding the solvent-replaced gel composite material into a drying kettle for supercritical drying, so as to obtain the enhanced ultralow density aerogel composite material. The aerogel composite material prepared by the invention has the maximum full size of 300 mm x 300 mm, the thickness of 10 mm to 30 mm, the density of less than 28 kg / m<3>, the size shrinking percentage of less than 1%, and the condensable volatiles of not higher than 0.1%. The invention further provides the enhanced ultralow density aerogel composite material prepared by the method and the application thereof in the field of deep space exploration.

Description

technical field [0001] The invention belongs to the field of thermal protection, in particular to the technical field of thermal protection materials for thermal control systems used in deep space exploration, and specifically relates to an enhanced ultra-low density airgel composite material and its preparation method and application. Background technique [0002] Airgel material is a new type of low-density nanoporous material. It is the solid material with the best thermal insulation performance. Airgel is formed by the mutual accumulation of nanoparticles and has a three-dimensional network nanoporous structure. The Lawrence Livermore National Laboratory of the United States was the first to achieve a breakthrough in the preparation of ultra-low-density silica airgel, and the density of the prepared airgel material can be as low as 3kg / m 3 . The U.S. Jet Propulsion Laboratory used the laboratory technology to realize the application of ultra-low-density aerogels in the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/24
CPCC04B28/24C04B2201/20C04B2201/32C04B16/082C04B16/0683
Inventor 张丽娟李健李文静孙阔杨洁颖赵英民
Owner AEROSPACE INST OF ADVANCED MATERIALS & PROCESSING TECH