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Rubber material of bearing used in water

A rubber material and bearing technology, applied in the field of rubber materials, can solve problems such as short life, poor elasticity, and non-wear resistance

Inactive Publication Date: 2019-09-17
JINZHOU HEAVY WATER PUMP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the past, water bearings were mostly made of polyurethane materials, polytetrafluoroethylene materials and ordinary rubber materials. They have the following disadvantages: polyurethane and polytetrafluorocarbon materials are relatively hard and have poor elasticity; It is also difficult to "contain" lubricating water on the surface. The old rubber material is relatively soft, has good elasticity but is not wear-resistant, and has a short lifespan.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] Weigh raw materials

[0043] Neoprene 88kg, natural rubber 12kg, magnesium oxide 0.4kg, zinc oxide 10kg, high wear-resistant furnace black 45kg, vulcanizing agent (sulfur IS-80) 4kg, softened heavy oil 0.8kg, stearic acid 1.2kg, vaseline 2.8kg, Antiaging agent D 2.8kg, light calcium carbonate 12kg, accelerator CBS 1.42kg, microcrystalline wax 2.4kg;

[0044] Step 1: Plasticizing

[0045] 88kg chloroprene rubber and 12kg natural rubber were masticated respectively in the internal mixer for use; the masticating temperature was 80°C, and the time was 170 seconds; it was used 10 hours after masticating;

[0046] Step 2: Mixing

[0047] Mix 88kg of chloroprene rubber and 12kg of natural rubber after mastication with an internal mixer, 0.4kg of magnesium oxide, 10kg of zinc oxide, 45kg of high wear-resistant furnace black, 4kg of vulcanizing agent (sulfur IS-80), 0.8kg of softened heavy oil, Stearic acid 1.2kg, vaseline 2.8kg, anti-aging agent D 2.8kg, light calcium carbon...

Embodiment 2

[0061] Weigh raw materials

[0062] Neoprene 92kg, natural rubber 8kg, magnesium oxide 0.6kg, zinc oxide 8kg, high wear-resistant furnace black 46kg, vulcanizing agent (sulfur IS-80) 2kg, softened heavy oil 1.2kg, stearic acid 1.0kg, vaseline 3.2kg, Antiaging agent D 2.5kg, light calcium carbonate 12.5kg, accelerator CBS 1.35kg, microcrystalline wax 2.6kg;

[0063] Step 1: Plasticizing

[0064] 92kg chloroprene rubber and 8kg natural rubber were masticated respectively in the internal mixer for use; the masticating temperature was 100°C, and the time was 130 seconds; it was used 12 hours after masticating;

[0065] Step 2: Mixing

[0066]Mix 92kg of chloroprene rubber and 8kg of natural rubber after mastication with an internal mixer, 0.6kg of magnesium oxide, 8kg of zinc oxide, 46kg of high wear-resistant furnace black, 2kg of vulcanizing agent (sulfur IS-80), 1.2kg of softened heavy oil, Stearic acid 1.0kg, vaseline 3.2kg, anti-aging agent D 2.5kg, light calcium carbonate...

Embodiment 3

[0080] Weigh raw materials

[0081] Neoprene 90kg, natural rubber 10kg, magnesium oxide 0.5kg, zinc oxide 9kg, high wear-resistant furnace black 45.5kg, vulcanizing agent 3kg, softening heavy oil 1kg, stearic acid 1.1kg, vaseline 3kg, antioxidant D 2.6kg, light Calcium carbonate 12.2kg, accelerator CBS 1.4kg, microcrystalline wax 2.5kg;

[0082] Step 1: Plasticizing

[0083] 90kg chloroprene rubber and 10kg natural rubber were masticated respectively in the internal mixer for use; the masticating temperature was 90°C, and the time was 150 seconds; it was used 11 hours after masticating;

[0084] Step 2: Mixing

[0085] Mix 90kg of chloroprene rubber and 10kg of natural rubber after mastication with an internal mixer, 0.5kg of magnesium oxide, 9kg of zinc oxide, 45.5kg of high wear-resistant furnace black, 3kg of vulcanizing agent (sulfur IS-80), 1kg of softened heavy oil, 1.1kg of stearic acid, 3kg of petrolatum, 2.6kg of anti-aging agent D, 12.2kg of light calcium carbonat...

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Abstract

The invention discloses a rubber material of a bearing used in water. The rubber material comprises the following raw materials: chloroprene rubber, natural rubber, magnesium oxide, zinc oxide, high-abrasion furnace black, a vulcanizing agent, softening heavy oil, stearic acid, Vaseline, an anti-aging agent D, light calcium carbonate, an accelerant CBS and microcrystalline wax. The rubber material for a rubber bearing is obtained by respectively plastifying the chloroprene rubber and the natural rubber by using an internal mixer, then, mixing the plastified product with the residual raw materials, removing rubber in the mixed material, then, carrying out batching-off, cooling and standing, cutting a rubber sheet, then, placing the rubber sheet into a rubber bearing die, vulcanizing the rubber sheet together with a steel jacket of the rubber bearing in a vulcanizing machine, and deburring the vulcanized rubber bearing. The rubber material has the advantages that the rubber material for the rubber bearing has the characteristics of excellent corrosion resistance such as temperature resistance, heat resistance, sunlight resistance, oxygen resistance, acid and alkali resistance and chemical resistance, the service life of the rubber bearing is prolonged, and a water pump is enabled to be suitable for different liquid media.

Description

technical field [0001] The invention relates to a rubber material for bearings in water. Background technique [0002] With the popularization and development of industrialization, water pumps are more and more used in all aspects of industrial production and people's life, especially the submerged long shaft pump is widely used in various industries such as steel mills and water conservancy facilities due to its instant start performance. The impeller of the submerged long shaft pump works under the liquid, the structure is long, the transported liquid is in contact with the transmission shaft, and the transmission shaft of the submerged long shaft is composed of multiple shafts connected, in order to ensure the smooth transmission of the shaft, every All shafts should be equipped with bearings. Since this part of the shaft works in water, ordinary bearings cannot be used. This requires a bearing that can work normally in water. This kind of bearing is a water bearing. The...

Claims

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Application Information

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IPC IPC(8): C08L11/00C08L7/00C08L91/06C08K13/02C08K3/22C08K3/04C08K5/09C08K3/26C08K5/47
CPCC08K2003/222C08K2003/2296C08K2003/265C08L11/00C08L2201/08C08L2205/025C08L2205/035C08L7/00C08L91/06C08K13/02C08K3/22C08K3/04C08K5/09C08K3/26C08K5/47
Inventor 王宏奇王立强孙家乐陈莹王林胡国魁
Owner JINZHOU HEAVY WATER PUMP
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