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Process method for forming film on surface of ceramics

A process method, ceramic technology, applied in alkali-resistant, insulating film-forming process, ceramic surface acid-resistant, moisture-proof fields, can solve problems such as unevenness, thick coating thickness, affecting the consistency of ceramics and ceramic accessories, etc., to achieve coating The effect of uniform film, short heating time and flexible use

Pending Publication Date: 2019-09-20
新化县顺达电子陶瓷有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method can also improve its moisture-proof performance, but the process of soaking, drying, and repeated firing of ceramics does not have the advantages of industrial production, and the coating of glaze slurry is simple, and the coating thickness is thick and uneven, which affects ceramics and ceramics. The application value of parts, and repeated firing affects the consistency of ceramics and ceramic accessories

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] First take 10 parts of deionized water, then add 10 parts of silica gel, stir for 20 minutes, continue to add 6 parts of palm oil, 3 parts of silicon micropowder, 5 parts of mica powder, 8 parts of diatomaceous earth, stir for 30 minutes, continue Add 2 parts of flame retardant phosphorus nitrogen mixture (3:1 mixture), 13 parts of coupling agent methyltrimethoxysilane, 6 parts of processing aid hydroxypropyl acrylate copolymer, 2 parts of vulcanizing agent maleimide, Anti-hydrolysis agent monomer carbodiimide 5 parts, stir for 10 minutes, continue to add 21 parts of water-based polyurethane emulsion, 5 parts of water-based alkyd resin, 3 parts of hydroxypropyl methylcellulose, stir for 10 minutes, and finally add lubricant 3 parts of silicone oil were stirred for 30 minutes.

[0022] Pour the above-mentioned insulating liquid into the ultrasonic tank, put the ceramics to be filmed into the ultrasonic tank filled with insulating liquid, and submerge them all. The ultras...

Embodiment 2

[0028] First, take 14 parts of silica gel and add 9 parts of deionized water, stir for 20 minutes, continue to add 3 parts of palm oil, 5 parts of silicon micropowder, 3 parts of mica powder, and 13 parts of diatomaceous earth and stir for 30 minutes, continue to add resistivity Fuel agent phosphorus nitrogen mixture (3:1 mixture) 9 parts, coupling agent methyltriethoxysilane 3 parts, processing aid hydroxypropyl acrylate copolymer 8 parts, stir for 20 minutes, add vulcanizing agent maleimide 1 part, 19 parts of anti-hydrolysis agent monomer carbodiimide and stir for 20 minutes, continue to add 8 parts of water-based polyurethane emulsion, 6 parts of water-based alkyd resin, 3 parts of hydroxypropyl methylcellulose, 4 parts of lubricant silicone oil and stir for 30 minutes minute;

[0029] Pour the above-mentioned insulating liquid into the ultrasonic tank, put the ceramics to be filmed into the ultrasonic tank filled with insulating liquid, and submerge them all. The ultrason...

Embodiment 3

[0035]First, take 6 parts of silica gel, add 5 parts of deionized water and stir for 20 minutes, continue to add 10 parts of palm oil, 10 parts of silicon micropowder, 10 parts of mica powder, and 5 parts of diatomaceous earth and stir for 30 minutes, continue to add lubricant C Stir 3 parts of acid for 10 minutes, continue to add 15 parts of flame retardant phosphorus nitrogen mixture (3:1 mixing), 1 part of coupling agent dodecyltrimethoxysilane, 10 parts of processing aid hydroxypropyl acrylate copolymer, 3 parts of vulcanizing agent urethane, 8 parts of anti-hydrolysis agent monomer carbodiimide and stir for 20 minutes, then add 5 parts of water-based polyurethane emulsion, 12 parts of water-based alkyd resin, 12 parts of hydroxypropyl methylcellulose and stir for 30 minutes minute;

[0036] Pour the above-mentioned insulating liquid into the ultrasonic tank, and put the ceramics to be filmed into the ultrasonic tank filled with insulating liquid, and submerge them all. Th...

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PUM

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Abstract

The invention provides a process method for forming a film on the surface of ceramics and ceramic fittings. Silica gel, palm oil, silica micropowder, mica powder, diatomite, a flame retardant, a coupling agent, a processing aid, a vulcanizing agent, an anti-hydrolysis agent, aqueous polyurethane emulsion, aqueous alkyd resin, a lubricant, hydroxypropyl methylcellulose and deionized water are prepared into an insulating liquid for coating the film, the insulating liquid is applied to the ceramics and ceramic fittings after ultrasonic treatment for 15 minutes by ultrasonic equipment, then the ceramics and ceramic fittings are placed in an infrared rotating device with an inclination of 35 degrees for working for 2 to 4 hours, an insulating film with a thickness of 1 mu m can be formed, the insulating film is acid-resistant, alkali-resistant and high temperature-resistant, and the insulating performance of the ceramics and ceramic fittings is greatly improved under humid conditions, and is not affected by external environment.

Description

technical field [0001] The invention belongs to the field of ceramic film formation, and specifically relates to a film formation process method using a ceramic surface for acid resistance, alkali resistance, moisture resistance and insulation. Background technique [0002] 95 structural ceramics are a very good material as an insulating part. It has acid resistance, alkali resistance, no pollution to the environment, good mechanical properties and is easy to form components with complex structures. This factor makes it widely used in modern industries. However, due to the poor insulation performance of ceramics in humid environments, the application range of ceramics has been limited to a certain extent, and the export of ceramics and ceramic assemblies in my country is basically shipped by sea. Lord, this mode of transportation also restricts the export of ceramics. How to improve the insulation performance of ceramics in a humid environment from external influences has alw...

Claims

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Application Information

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IPC IPC(8): C04B41/85
CPCC04B41/009C04B41/5024C04B41/85C04B33/00C04B35/00C04B41/4535C04B41/0072C04B41/472C04B41/50C04B41/4922C04B41/46C04B41/4884C04B41/488C04B41/4803
Inventor 李国文
Owner 新化县顺达电子陶瓷有限公司