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Quartz denture crucible coating with characteristics of no steel sticking and peeling resistance, and preparation method thereof

A crucible coating and anti-flaking technology, which is applied to crucible furnaces, lighting and heating equipment, furnace types, etc., can solve the problems of reduced service life of quartz denture crucibles, impact on denture casting quality, oxide inclusions, etc., and achieve good adhesion , Inhibition of erosion and peeling, combined with the effect of no cracks

Pending Publication Date: 2019-10-22
UNIV OF SCI & TECH LIAONING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the fused silica crucible is very unstable at high temperature and has a high oxygen potential, which is easy to cause alloy oxidation and oxide inclusions. At the same time, silicon dioxide is also easy to dissolve in the alloy melt at high temperature, thus affecting the casting quality of dentures.
In particular, titanium and titanium alloys are very easy to react with oxygen in the high-temperature molten state to form titanium oxides, thereby affecting the quality of titanium and titanium alloy dentures. At the same time, the alloy oxides formed by the oxidation of cast alloys are very easy to react with quartz materials Adhesion to the inner wall of the crucible coating greatly reduces the service life of the quartz denture crucible, so coating the inner wall of the fused silica crucible has become an important method to prolong the service life of the crucible and improve the casting denture

Method used

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  • Quartz denture crucible coating with characteristics of no steel sticking and peeling resistance, and preparation method thereof
  • Quartz denture crucible coating with characteristics of no steel sticking and peeling resistance, and preparation method thereof

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preparation example Construction

[0026] A kind of non-stick steel, anti-stripping quartz denture crucible coating, its preparation method comprises the following steps:

[0027] (1) Raw material selection and ratio: Partial yttrium oxide stabilized zirconia (PYD-AP) is used as raw material, silica fume is used as additive, deionized water is added, and binders are organosilane, silicic acid, polyol, polyvinyl alcohol and acrylic acid One of the esters; preferably, the ratio of deionized water to powder is 6:4, the amount of silica fume added is 0-5wt.%, excluding 0, and the binder is 0.5wt.% of polyvinyl alcohol (viscosity The binder is not limited to polyvinyl alcohol, but can also be selected from organosilane, silicic acid, polyol, acrylate), and the particle size of PYD-AP is 15-90μm, silica fume SiO 2 Content ≥ 92%, particle size is nanoscale;

[0028] (2) Mixing: uniformly mix the raw materials to form a mixed slurry; preferably, use the XQM-2 planetary ball mill to mix the raw materials and additives,...

Embodiment 1

[0034] Preparation method of non-stick steel, anti-stripping quartz denture crucible coating:

[0035] Step 1, using partial yttria-stabilized zirconia (PYD-AP) as raw material, adding deionized water to raw material ratio of 6:4, 1wt.% silica fume, and selecting polyvinyl alcohol as the binder to add 0.5wt. %.

[0036] Step 2: Put the powder and deionized water in a ball mill, mix and ball mill for 6 hours, then mix the slurry and binder, and mix evenly with a magnetic stirrer.

[0037] Step 3: Coat the uniform slurry obtained above on the inner wall of the denture crucible by the slurry-hanging method, and place it in a ventilated and dry place for 24 hours to form a coating.

[0038] Step 4: Place the coated denture crucible in a constant-temperature drying oven at a drying temperature of 80° C. and a drying time of 12 hours.

[0039] Step 5, put the dried denture crucible with coating in a box-type resistance furnace for sintering, the heating rate is 3°C / min, the temper...

Embodiment 2

[0042] Preparation method of non-stick steel, anti-stripping quartz denture crucible coating:

[0043] Step 1: Use PYD-AP as raw material, add deionized water to raw material ratio of 6:4, 1.5wt.% silica fume, and choose polyvinyl alcohol as the binder to add 0.5wt.%.

[0044] Step 2: Put the raw materials and additives in a ball mill for mixing and ball milling for 6 hours, then mix the slurry and binder, and mix evenly with a magnetic stirrer.

[0045] Step 3: Coating the uniform slurry obtained above on the inner wall of the denture crucible by using a grouting method, and placing it in a ventilated and dry place for 24 hours to form a coating.

[0046] Step 4: Place the coated denture crucible in a constant temperature drying oven at a drying temperature of 100° C. and a drying time of 18 hours.

[0047] Step 5, the dried denture crucible formed with the coating is placed in a box-type resistance furnace for sintering at 4°C / min at a temperature of 1350°C for 0.5h.

[00...

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Abstract

The invention relates to a quartz denture crucible coating with characteristics of no steel sticking and peeling resistance, and a preparation method thereof, wherein the quartz denture crucible coating comprises 20-80% of a powder material and a liquid-state material, the powder material comprises the following raw materials by weight: more than or equal to 90% of ZrO2 and HfO2, 7-9% of Y2O3, 0-5% excluding 0% of SiO2, and the balance of impurities, and the liquid-state material comprises deionized water and a binder. According to the present invention, the denture crucible coating has advantages of good thermal shock resistance and good adhesion, and can relieve the serious problem of steel sticking during the casting, effectively inhibit the erosion and peeling of molten steel to crucibles, prevent casting alloys from being polluted due to the corrosion on quartz denture crucibles, and prolong the service life of denture crucibles; under the SEM observation, the coating is well bonded to the inner wall of the crucible without cracks; and the denture crucible coating can resist water cooling and thermal shock more than or equal to 3 times at a temperature of 1100 DEG C.

Description

technical field [0001] The invention belongs to the field of inorganic non-metallic materials, and in particular relates to a non-stick steel and anti-flaking quartz denture crucible coating and a preparation method, which is suitable for producing alloy dentures by centrifugal casting, and also creates the possibility for a titanium alloy denture casting crucible . Background technique [0002] Centrifugal casting is an important method for the production of alloy dentures. When denture casting companies are producing, the quality of denture casting is often not up to standard. The crucible for casting dentures is easy to stick to steel, resulting in waste, loss of resources, and increased costs. During the casting process, the denture alloy is first heated and melted quickly in the denture crucible, and then the molten alloy in the denture crucible is injected into the denture mold at high speed under the action of high-speed centrifugal force, and then processed into a de...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/488C04B35/622C04B41/87B22D13/10F27B14/10
CPCB22D13/10C04B35/488C04B35/62222C04B41/5042C04B41/87C04B2235/3225C04B2235/3418C04B2235/5436C04B2235/5454C04B2235/6562C04B2235/6567C04B2235/9607C04B2235/9676F27B14/10C04B41/4539C04B41/0072
Inventor 游杰刚司超伟郎杰夫张小芳
Owner UNIV OF SCI & TECH LIAONING