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Method of producing nanometallic silicon powder from silicon sludge

A nano-metal silicon and silicon mud technology, applied in nanotechnology, silicon and other directions, can solve the problems of energy waste, dust and dust pollution, high energy consumption, etc., and achieve the effects of eliminating secondary pollution, reducing production costs and low energy consumption.

Pending Publication Date: 2020-02-04
马鞍山市弘信冶金材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Generally, it is used as a refractory material after drying and dehydration, or as a raw material for iron and steel smelting after simple sintering, resulting in a large amount of silica mud that cannot be effectively recycled and used in polysilicon processing.
Due to the low price of silicon mud and the inability to effectively reuse it in silicon wafer processing, the production cost of polysilicon is limited and energy is wasted
[0003] At present, the application method of the by-product silicon mud in the photovoltaic industry in the market is: use an intermediate frequency furnace to melt and recrystallize into silicon ingots, and this process requires high standards for the raw materials of the silicon mud, that is, the elemental silicon content of the silicon mud after drying is 95%. -98%, which leads to limited selection of silicon mud, and the processing and production of silicon ingots will generate a large amount of dust whether it is in the drying process or in the melting process of entering the melting furnace, which will cause serious dust pollution to the environment. At the same time, the production of this process belongs to An industry with high energy consumption and high pollution, which conflicts with the industrial upgrading, energy conservation and environmental protection advocated by the current government

Method used

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  • Method of producing nanometallic silicon powder from silicon sludge

Examples

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Effect test

Embodiment 1

[0031] A method for producing nano-metallic silicon powder from silica mud. The raw silica mud with a water content of 25-48% is pre-dehydrated or dried, and then crushed and dried by an integrated crushing and drying equipment. Finally, the nanometer metal silicon powder is obtained by sealing and bagging.

[0032] In the process of pre-dehydration or drying, control the moisture content of silica mud at 15-35%.

[0033] During the crushing process, the particle size of the silica mud is controlled at 5.5-10.5 μm.

[0034] During the drying process, the drying temperature was controlled at 100°C.

[0035] During the drying process, ensure that the material is dried at a low ambient temperature to a moisture content of less than 1%.

Embodiment 2

[0037] A method for producing nano-metallic silicon powder from silica mud. The raw silica mud with a water content of 25-48% is pre-dehydrated or dried, and then crushed and dried by an integrated crushing and drying equipment. Finally, the nanometer metal silicon powder is obtained by sealing and bagging.

[0038] In the process of pre-dehydration or drying, control the moisture content of silica mud at 15-25%.

[0039] During the crushing process, the particle size of the silica mud is controlled at 5.5-10.5 μm.

[0040] During the drying process, the drying temperature is controlled at 115-130°C.

[0041] During the drying process, ensure that the material is dried at a low ambient temperature to a moisture content of less than 1%.

Embodiment 3

[0043] A method for producing nano-metallic silicon powder from silica mud. The raw silica mud with a water content of 25-48% is pre-dehydrated or dried, and then crushed and dried by an integrated crushing and drying equipment. Finally, the nanometer metal silicon powder is obtained by sealing and bagging.

[0044] During the pre-dehydration or drying process, the moisture content of silica mud should be controlled at 28-35%.

[0045] During the crushing process, the particle size of the silica mud is controlled at 5.5-10.5 μm.

[0046] During the drying process, the drying temperature is controlled at 110-120°C.

[0047] During the drying process, ensure that the material is dried at a low ambient temperature to a moisture content of less than 1%.

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Abstract

The invention discloses a method of producing nanometallic silicon powder from silicon sludge. According to the method, the raw material silicon sludge is subjected to pre-dewatering or airing treatment and then is crushed and dried, and finally the nanometallic silicon powder is prepared after bagging. The grain fineness of the obtained nanometallic silicon powder accounts for 80% or above withinthe range of 5.5-10.5 micrometers; the water content is 1% or less; the content of impurities including SiO<2> is 1-7%; and the content of elemental silicon is 92-98%. Through the method, the technological production process is thoroughly changed, low energy consumption and low pollution are achieved through a pure physical process, the potential value of the industrial byproduct silicon sludge is utilized practically and efficiently, the silicon sludge is deeply processed into the nanometallic silicon powder, energy conservation, emission reduction and recycling are achieved to the maximum extent, and the method has a certain economical value and social benefit when transformed into industrial production.

Description

technical field [0001] The invention belongs to the technical field of silicon material preparation, and in particular relates to a method for producing nanometer metal silicon powder from silicon mud. Background technique [0002] When diamond cuts silicon rods or silicon ingots, in order to ensure processing accuracy and improve the surface quality of silicon wafers, auxiliary cutting fluid is needed to lubricate and rinse the cutting surface to form silicon mud. Silicon mud includes silicon powder and diamond abrasive shedding residue produced by diamond wire in the process of cutting silicon rods or silicon ingots. The average size of the silicon powder is 5.5-12 μm. The liquid components in silicon mud include water, diethylene glycol or ethylene Cutting fluid emulsifiers such as glycol or polyethylene glycol, and surfactants, etc. Due to the small size of silicon powder in "silicon mud" and containing moisture and non-silicon impurities, it is difficult to recycle and...

Claims

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Application Information

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IPC IPC(8): C01B33/02B82Y40/00
CPCC01B33/02B82Y40/00C01P2006/80
Inventor 王浩王永李灿华徐文珍
Owner 马鞍山市弘信冶金材料有限公司
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