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Method for Arc Fuse Additive Manufacture of Die Steel Components Containing Conformal Cooling Inner Runner

A technology of additive manufacturing and conformal cooling, applied in the direction of manufacturing tools, arc welding equipment, welding equipment, etc., can solve the problems of slow cooling speed, uneven heat distribution, warping and sink marks in hot spots, etc., and achieve process stability, The preparation process is simple, and there is no effect of molten pool flowing and collapsing

Active Publication Date: 2021-08-13
BEIJING UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0007] The technical problem to be solved by the present invention is: aiming at the problem that the existing cooling mold can only be prepared by straight-line drilling to obtain a mesh-like intersecting inner flow channel, a method of using arc fuse additives to manufacture internal flow channels is proposed. This method solves the problems of slow cooling speed, uneven heat distribution, and even warping sink marks in hot spots due to serious heat accumulation in traditional molds.

Method used

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  • Method for Arc Fuse Additive Manufacture of Die Steel Components Containing Conformal Cooling Inner Runner
  • Method for Arc Fuse Additive Manufacture of Die Steel Components Containing Conformal Cooling Inner Runner
  • Method for Arc Fuse Additive Manufacture of Die Steel Components Containing Conformal Cooling Inner Runner

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Embodiment Construction

[0026] The present invention will be described in further detail below in conjunction with the examples, but the present invention is not limited to the following examples.

[0027] (1) Inner runner size design

[0028] The sedimentary structure is a massive five-layer multi-channel structure. Flow channel design schematic diagram as figure 1 shown.

[0029] (2) Substrate pretreatment

[0030] After machining, the surface of the H13 hot work die steel substrate to be deposited is polished with an angle grinder to remove rust and oil to obtain a smooth and smooth surface.

[0031] (3) The basic material composition of H13 steel plate for arc deposition of arc fuse additive is: C: 0.390wt.%, S: 0.002wt.%, P: 0.010wt.%, Si: 0.940wt.%, Mn: 0.450wt. .%, Cr: 5.480wt.%, Mo: 1.500wt.%, V: 1.100wt.%, and the balance is Fe.

[0032] The composition of the solid H13 filler material with a diameter of 1.2mm for arc deposition is C: 0.131wt.%, S: 0.019wt.%, P: 0.019wt.%, Si: 0.400wt.%...

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Abstract

The invention discloses a method for manufacturing a mold steel member of an inner flow channel with conformal cooling by arc fuse, and relates to the technology of arc fuse additive manufacturing. Using cold metal transition welding technology, arc fuse additive deposition is first performed on the position of the inner surface of the inner runner on the surface of the steel component substrate with conformal cooling inner runner, and then the inner runner cover is covered on the inner surface of the inner runner The port just covers the upper port, and then the rest of the inner runner is manufactured, so that the rest of the inner runner is not lower than the upper port of the inner surface layer; the layer on the inner surface of the inner runner adopts a relatively small small heat input process parameter Deposition is carried out, and the remaining layers outside the inner flow channel are deposited using relatively large large heat input process parameters. The arc deposition process of the present invention is stable, there is no flow and collapse of the molten pool, good metallurgical bonding between layers and channels, high precision of the surface layer, and non-destructive testing results show that there are no defects such as cracks or lack of fusion.

Description

technical field [0001] The invention relates to an arc fuse additive manufacturing technology, in particular to a method for manufacturing a mold steel component with a conformal cooling inner runner by using an arc fuse additive. Background technique [0002] Traditional H13 hot work die steel components are first made of equal material manufacturing technology (casting and forging, etc.), and then formed by subtractive manufacturing technology (turning, milling, planing, etc.). +Plastic deformation” process has the disadvantages of large processing volume, low material utilization rate, long production cycle and high cost in mold production. Moreover, due to the high performance requirements of the mold, the complex geometric (inner cavity) structure, the difficulty of material deformation, and the need for multi-process cooperation, it has brought great difficulties to the traditional manufacturing process. In addition, extremely serious waste is caused due to low utiliz...

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K9/04B23K9/23
CPCB23K9/04B23K9/23
Inventor 雷永平葛进国林健符寒光
Owner BEIJING UNIV OF TECH