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Halogen-free ammonia-free aerogel composite coiled material produced by supercritical process

A technology of airgel and composite rolls, which is applied in applications, household appliances, ceramic products, etc., can solve the problem of reducing the thermal insulation performance and user experience of airgel products, limiting the use temperature and fire resistance of airgel products, and affecting air quality. Problems such as the performance and service life of gel products, to achieve the effect of eliminating irritating odor, eliminating unorganized escape, and increasing the hydrolysis speed

Active Publication Date: 2020-06-12
响水华夏特材科技发展有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Patent CN201810005328 reports a method for preparing silica airgel composite materials using a chlorine-free and alcohol-free process. The fire resistance and strength of airgel products will destroy the continuous three-dimensional network structure of airgel nanoporous, and at the same time, it is easy to produce toxic and harmful gases when used at high temperature, which will affect the performance and service life of airgel products, and limit the The service temperature and fire performance of airgel products
In addition, the report adopts an atmospheric pressure drying process, which is difficult to avoid the destruction of the microstructure of the gel caused by capillary force during the drying process, which will seriously pulverize the final product and reduce the thermal insulation performance and user experience of the airgel product.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Weigh 115.7kg of ethyl orthosilicate, add 268.8kg of ethanol and 40.0kg of water, heat in a circulating water bath, keep warm at 40°C, and stir for 24 hours to obtain the first mixed solution; weigh 30.1kg of modified organic silicon ester, 361.9kg of ethanol kg and 9.1kg of water, after stirring for 24 hours, add 603g of liquid caustic soda with a concentration of 15%, and stir evenly to obtain the second mixed solution; mix the first mixed solution and the second mixed solution at 1:1, and use a static mixer to carry out After online mixing, the third mixed solution was obtained, and the glass fiber needle mat was immersed in the third mixed solution. After 15 minutes, a gel composite material was formed; The volume accounts for 80% of the volume of the barrel. Fill the gap between the outer wall of the barrel and the inner wall of the drying kettle with ethanol. The amount of ethanol accounts for 75% of the gap volume. Perform supercritical drying: after closing the c...

Embodiment 2

[0029] Weigh 130.6 kg of tetraethyl orthosilicate, add 242.9 kg of ethanol and 56.4 kg of water, heat in a circulating water bath, keep warm at 40°C, and stir for 24 hours to obtain the first mixed solution; weigh 34.1 kg of modified organic silicon ester, 351.9 kg of ethanol kg and 17.2kg of water, after stirring for 24 hours, add 587g of liquid caustic soda with a concentration of 15%, and stir evenly to obtain the second mixed solution; mix the first mixed solution and the second mixed solution at 1:1, and use a static mixer to carry out After online mixing, the third mixed solution was obtained, and the glass fiber needle mat was immersed in the third mixed solution. After 10 minutes, a gel composite material was formed; The volume accounts for 80% of the volume of the barrel. Fill the gap between the outer wall of the barrel and the inner wall of the drying kettle with ethanol. The amount of ethanol accounts for 75% of the gap volume. Perform supercritical drying: after cl...

Embodiment 3

[0032]Weigh 100.2 kg of tetraethyl orthosilicate, add 279.5 kg of ethanol and 43.3 kg of water, heat in a circulating water bath, keep warm at 40°C, and stir for 24 hours to obtain the first mixed solution; weigh 24.9 kg of modified organic silicon ester, 363.9 kg of ethanol kg and 12.6kg of water, after stirring for 24 hours, add 606.4g of liquid caustic soda with a concentration of 15%, and stir evenly to obtain the second mixed solution; mix the first mixed solution and the second mixed solution at a ratio of 1:1, and use a static mixer After on-line mixing, the third mixed solution was obtained, and the glass fiber needle felt was immersed in the third mixed solution. After 10 minutes, a gel composite material was formed; The material volume accounts for 80% of the barrel volume. Fill the gap between the outer wall of the barrel and the inner wall of the drying kettle with ethanol, and the amount of ethanol accounts for 75% of the gap volume. Perform supercritical drying: a...

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Abstract

The invention discloses a halogen-free ammonia-free aerogel composite coiled material produced by a supercritical process. The aerogel composite coiled material has the density of 160-180 kg / m<3>, theheat conductivity coefficient of less than or equal to 0.018 W / (m.K), the hydrophobicity of more than or equal to 99.5% and the vibration mass loss rate of less than 0.1%. A preparation process of the aerogel composite coiled material comprises the following steps: S1, adding ethanol and water into tetraethoxysilane serving as a raw material, and keeping the temperature at 50 DEG C for 24 hours to obtain a first mixed solution; adding ammonia-free alkali into the modified organic silicon ester, ethanol and water to obtain a second mixed solution; S2, mixing the first mixed solution and the second mixed solution in proportion to obtain a third mixed solution, and immersing a fiber coiled material in the third mixed solution to form a gel composite coiled material; and S3, carrying out supercritical drying on the gel composite coiled material to obtain the halogen-free ammonia-free aerogel composite coiled material. The product does not contain halogen elements, does not volatilize ammonia-containing irritant gas at a high temperature, and can be used for heat insulation and preservation in an indoor high-temperature environment and fire prevention and heat insulation under a thermal instability condition.

Description

technical field [0001] The invention relates to the field of nanoporous airgel composite thermal insulation products. More specifically, the present invention relates to an airgel composite coil produced by a halogen-free and ammonia-free supercritical process. Background technique [0002] Airgel is a nanoporous, low-density, amorphous solid material with a continuous three-dimensional network structure. The common silica airgel has a porosity of over 90% and an average pore size of 20-40nm. It has the advantages of low thermal conductivity, low density, and small specific heat capacity. It plays an important role in the fields of heat insulation, flame retardant and fire prevention. At present, silica airgel has been put into production and use at home and abroad, and the domestic industrialization scale is growing rapidly. It has been put into use in many fields such as industrial equipment and pipelines, new energy vehicles, fire safety, building fire protection and ene...

Claims

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Application Information

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IPC IPC(8): C04B30/02C04B38/00
CPCC04B30/02C04B38/0045C04B2201/32C04B2201/20C04B14/064C04B14/42C04B38/0067
Inventor 陈勇陈世忠段国栋
Owner 响水华夏特材科技发展有限公司
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