Unlock instant, AI-driven research and patent intelligence for your innovation.

A kind of preparation technology of anti-corrosion and wear-resistant chromium-based card clothing and its products

A wear-resistant chromium-based needle and a preparation technology, applied in textiles and papermaking, fiber treatment, deburring devices, etc., can solve problems such as general wear resistance, uneven coating thickness, and unstable performance of card clothing , to achieve good flatness

Active Publication Date: 2021-06-04
光山白鲨针布有限公司
View PDF12 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Carding clothings all over the world are currently made of carbon steel or alloy steel. Disadvantages: (1) poor anti-rust performance, (2) general wear resistance, (3) poor surface roughness, etc., due to the above shortcomings, resulting in Carding card clothing has unstable performance, fast wear and tear, rough surface damages fiber raw materials, rust pollutes raw materials, etc., resulting in unstable quality of card clothing used by customers and short replacement cycle of card clothing
[0004] The chrome-plating process of card clothing can only achieve chrome plating on the surface of card clothing with a fixed length. At present, chromium-based card clothing electroplating can only be used for clothing lengths within 50 meters worldwide, and it is impossible to achieve super-long chrome plating of card clothing; and in the process of chrome plating In the process, a large amount of acid mist will be produced, which will not only endanger human health, but also require continuous rehydration and increase costs
In the surface pretreatment, mechanical polishing is used, the surface polishing effect is poor, or electrolytic polishing is used. If the current is too large, the structure of the card clothing will be destroyed, causing the tip of the card clothing to be burnt; The thickness of the coating is uneven, which affects the quality of the coating

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A kind of preparation technology of anti-corrosion and wear-resistant chromium-based card clothing and its products

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0067] The preparation method of the electroplating solution comprises the following steps: uniformly stirring chromium compound, sulfuric acid, additives, acid mist inhibitor, alcohol with 1-4 carbon atoms, and water to obtain the finished product.

[0068] The empty chromium plating process is as follows: the heating temperature is 50-60°C under circulating stirring; the plating speed is 15-23μm / h, and the current density is 5-25A / dm 2 , the time is 5-10min;

[0069] Preferably, the empty chromium plating process is as follows: the heating temperature is 50-54°C under circulating stirring; the plating speed is 15-21 μm / h, and the current density is 8-12A / dm 2 , the time is 5-10min;

[0070] Preferably, the empty chrome plating process is as follows: the heating temperature is 52°C under circulating stirring; the plating speed is 20 μm / h, and the current density is 10A / dm 2 , the time is 7min;

[0071] The electroplating solution composition for plating the composite wear-...

Embodiment 1

[0095] A preparation process for anti-corrosion and wear-resistant chromium-based card clothing, comprising the following steps:

[0096] (1) Install the card clothing; the specific operation is to install the card clothing on a suitable fixture, and the working surface of the saw blade must not be covered.

[0097] (2) Degrease and pickle the card clothing; the specific operation is to mix the degreasing agent with water at a volume ratio of 1:3, and soak for 5 hours at a temperature of 80°C; then carry out countercurrent ultrasonic washing; In the aqueous solution of sulfuric acid, soak for 30s at room temperature, and then carry out countercurrent ultrasonic water washing.

[0098] (3) Activation; the activated solution is an aqueous sulfuric acid solution with a volume concentration of 1.0%, the time is 2 min, and the temperature is 25° C.

[0099] (4) Anti-engraving; the anti-etching process is: chromic anhydride 215g / L, sulfuric acid 2g / L, temperature 52°C, current dens...

Embodiment 2

[0113] A preparation process for anti-corrosion and wear-resistant chromium-based card clothing, comprising the following steps:

[0114] (1) Install the card clothing; the specific operation is to install the card clothing on a suitable fixture, and the working surface of the saw blade must not be covered.

[0115] (2) Degrease and pickle the card clothing; the specific operation is to mix the degreasing agent with water at a volume ratio of 1:3, and soak for 5 hours at a temperature of 80°C; then carry out countercurrent ultrasonic washing; In the aqueous solution of sulfuric acid, soak for 30s at room temperature, and then carry out countercurrent ultrasonic water washing.

[0116] (3) Activation; the activated solution is an aqueous sulfuric acid solution with a volume concentration of 1.0%, the time is 2 min, and the temperature is 25° C.

[0117] (4) Anti-engraving; the anti-etching process is: chromic anhydride 215g / L, sulfuric acid 2g / L, temperature 52°C, current dens...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
particle diameteraaaaaaaaaa
hardnessaaaaaaaaaa
Login to View More

Abstract

The application belongs to the preparation process of card clothing, in particular to a preparation process of anti-corrosion and wear-resistant chromium-based card clothing and products thereof. The invention discloses a preparation process of anti-corrosion and wear-resistant chromium-based card clothing, which comprises the following steps: after the card clothing is reverse-engraved, chrome-plating and composite wear-resistant layer plating are carried out, and then post-treatment is carried out; wherein, the current density is 5-25A / dm 2 , plating speed 13-23μm / h. This application is the first in the world to cover a complete set of card clothing on the hanger for electroplating, and the one-time production range of the product is 500 meters-15,000 meters; this application is divided into two steps through empty chrome plating and wear-resistant layer plating Electroplating, so that the flatness of the obtained card clothing coating is good, and the hardness HV is as high as 1101‑1246. Moreover, during the whole chrome plating process, no obvious acid mist was generated; after the card clothing was subjected to a salt spray corrosion test for 72 hours, no rust was found on the surface; and when it was used for textile chemical fibers, no obvious pull marks were observed on the surface of the card clothing after 3 months.

Description

technical field [0001] The application belongs to the preparation process of card clothing, in particular to a preparation process of anti-corrosion and wear-resistant chromium-based card clothing and products thereof. Background technique [0002] Carding clothings include: carding clothings for carding machines (cylinder clothings, doffer clothings, licker-in clothings, roller clothings, hand clothings, fixed flat clothings, movable flat clothings, etc.), Carding clothings for carding machines and non-woven carding machines (cylinder clothings, doffer clothings, opening roller clothings, feeding roller clothings, roller clothings, working roller clothings, stripping roller needles cloth, etc.). [0003] Carding clothings all over the world are currently made of carbon steel or alloy steel. Disadvantages: (1) poor anti-rust performance, (2) general wear resistance, (3) poor surface roughness, etc., due to the above shortcomings, resulting in Carding card clothing has unst...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C25D3/08C25D3/06C25D5/14C25D7/00C25D5/36D01G15/84
CPCC25D3/06C25D3/08C25D5/14C25D5/36C25D7/00D01G15/84
Inventor 张境泉张永钢
Owner 光山白鲨针布有限公司