Boron-silicon phenolic resin suitable for hot-melt preimpregnation process, composite material and preparation methods of boron-silicon phenolic resin and composite material

The technology of boron phenolic resin and phenolic resin is applied in the fields of borosilicate phenolic resin, composite materials and their preparation, which can solve the problems of high porosity, poor ablation resistance, and poor fiber adhesion of composite materials, and achieves molding processability. Good, low porosity, low volatile content

Active Publication Date: 2021-01-08
北京玻钢院复合材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The technical problem solved by the present invention is to provide a borosilicate phenolic resin suitable for the hot melt prepreg process, a composite material and a preparation method thereof, which can solve the problem of poor storage stability of the borosilicate phenolic resin solution in the solution impregnation process and adhesion to fibers. The problem of poor performance, as well as the problems of high porosity, low mechanical strength, and poor ablation resistance of composite materials, and compared with boron phenolic resin, the Si-O bond with higher bond energy is introduced, which makes borosilicate phenolic resin resistant. The thermal performance is further improved, and the interlayer strength and ablation and erosion performance of composite products based on it are greatly improved

Method used

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  • Boron-silicon phenolic resin suitable for hot-melt preimpregnation process, composite material and preparation methods of boron-silicon phenolic resin and composite material
  • Boron-silicon phenolic resin suitable for hot-melt preimpregnation process, composite material and preparation methods of boron-silicon phenolic resin and composite material

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Embodiment 1

[0055] The borosilicate phenolic resin suitable for the hot-melt prepreg process described in this embodiment is calculated according to the molar ratio, and the preparation raw materials of the borosilicate phenolic resin include the following components:

[0056] 100 parts of phenol, 119 parts of paraformaldehyde, 14.7 parts of boric acid, 9.8 parts of ethyl orthosilicate;

[0057] Also includes modifier glass microspheres and toughening agent polyetherimide; the dosage relationship with phenol is:

[0058] 100 parts by weight of phenol, 1.26 parts by weight of glass microspheres, and 0.84 parts by weight of polyetherimide.

[0059] The borosilicate phenolic resin suitable for the hot-melt prepreg process described in the present embodiment, the preparation method comprises the following steps:

[0060] S1. First put 956g of molten phenol into the flask, add 93g of boric acid while stirring, slowly heat up to 140°C at a rate of 0.5°C / min, and react for 1 hour; then graduall...

Embodiment 2

[0069] The borosilicate phenolic resin suitable for the hot-melt prepreg process described in this embodiment is calculated according to the molar ratio, and the preparation raw materials of the borosilicate phenolic resin include the following components:

[0070] 95 parts of phenol, 5 parts of resorcinol, 105 parts of 37wt% formaldehyde solution, 10 parts of phenylboronic acid, 19.6 parts of methyltriethoxysilane;

[0071] Also includes modifying agent aluminum hydroxide and toughening agent polyvinyl butyral; the dosage relationship with phenol and resorcinol is:

[0072] 100 parts by weight of phenol, 1.63 parts by weight of aluminum hydroxide, and 2.18 parts by weight of polyvinyl butyral.

[0073] The borosilicate phenolic resin suitable for the hot-melt prepreg process described in the present embodiment, the preparation method comprises the following steps:

[0074] S1. First add 447g of phenol and 28g of resorcinol into the flask, add 61g of phenylboronic acid while ...

Embodiment 3

[0080] The borosilicate phenolic resin suitable for the hot-melt prepreg process described in this embodiment is calculated according to the molar ratio, and the preparation raw materials of the borosilicate phenolic resin include the following components:

[0081] 100 parts of α-naphthol, 105 parts of paraformaldehyde, 50 parts of boric acid, 2 parts of phenyltriethoxysilane;

[0082] Also include modifying agent phenylboronic acid and toughening agent chloroprene rubber; the consumption relation with α-naphthol is:

[0083] 100 parts by weight of α-naphthol, 2 parts by weight of phenylboronic acid, and 0.5 parts by weight of chloroprene rubber.

[0084] The borosilicate phenolic resin suitable for the hot-melt prepreg process described in the present embodiment, the preparation method comprises the following steps:

[0085] S1. First put 721g of α-naphthol into the flask, add 154.6g of boric acid while stirring, slowly heat up to 140°C at a rate of 0.5°C / min, and react for ...

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Abstract

The invention provides boron-silicon phenolic resin suitable for a hot-melt preimpregnation process, a composite material and preparation methods of the boron-silicon phenolic resin and the compositematerial, wherein the boron-silicon phenolic resin comprises the following preparation raw materials in parts by mole: 50-150 parts of phenol, 50-200 parts of aldehyde, 2-150 parts of a boron-containing compound and 1-80 parts of silicate ester; raw materials for preparing the borosilicate phenolic resin further comprise a modifier and a flexibilizer. the dosage relationship among the modifier, the toughening agent and the phenol comprises 100 parts by weight of the phenol, 0-50 parts by weight of the modifier and 0-50 parts by weight of the toughening agent. Compared with a boron-silicon phenolic resin solution, the boron-silicon phenolic resin suitable for the hot-melt preimpregnation process has the advantages of good storage stability, good fiber adhesion, low porosity of a composite material, high mechanical strength and good ablation resistance, and compared with the boron-silicon phenolic resin, Si-O bonds with high bond energy are introduced, so the heat resistance of the boron-silicon phenolic resin is further improved, and the interlayer strength and ablation scouring performance of the composite material product taking the boron-silicon phenolic resin as a base materialare greatly improved.

Description

technical field [0001] The invention belongs to the technical field of thermosetting resin materials, and in particular relates to a borosilicate phenolic resin suitable for a hot-melt prepreg process, a composite material and a preparation method thereof. Background technique [0002] The production process of thermosetting resin prepreg mainly includes solution impregnation process and hot melt prepreg process. A large number of solvents in the resin used in the solution impregnation process are likely to pollute the environment and endanger human health. It is difficult to accurately control the resin content of prepregs, high volatile content, poor batch stability, and the product has high porosity, and the quality and performance are affected. influences. Compared with the solution impregnation process, the hot melt prepreg process has a lower degree of environmental pollution, and the resin content of the prepreg has high control precision, low volatile matter content...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08G8/28C08L61/14C08L79/08C08L29/14C08L11/00C08L63/00C08L23/16C08K7/20C08K5/55C08K3/22C08K3/34C08K3/04C08K3/38C08J5/24B32B27/42B32B27/12
CPCB32B27/12B32B27/42B32B2260/021B32B2307/306C08G8/28C08J5/24C08J2361/14C08K2003/2227C08K2003/385C08L61/14C08L2201/08C08L79/08C08K7/20C08L29/14C08K3/22C08K3/042C08K3/38C08L11/00C08K5/55C08L63/00C08L23/16C08K3/34
Inventor 姚亚琳魏旭刘晶王雷刘红影田谋锋
Owner 北京玻钢院复合材料有限公司
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