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Energy-saving heating furnace with black bodies and fibers arranged on furnace lining, and construction method thereof

A heating furnace and black body technology, applied in the field of heating furnaces and energy-saving heating furnaces, can solve the problems of weak ability to protect reflected heat, can not completely cover the inner wall of the furnace, and weak thermal insulation performance of the furnace, and achieve convenient and fast installation and construction speed. Fast, heat loss reduction effect

Inactive Publication Date: 2021-01-15
四川科达节能技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] However, due to the large weight of the black body element itself and the shape and structure characteristics of the black body element, the black body element cannot completely cover the inner wall of the furnace when it is installed on the inner wall of the furnace. Therefore, the space between the black body elements protects the ability to reflect heat Relatively weak, which leads to some weak points of thermal insulation performance in the kiln using black body energy-saving components, these weak points are the main energy loss of the kiln after the transformation of black body energy-saving components

Method used

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  • Energy-saving heating furnace with black bodies and fibers arranged on furnace lining, and construction method thereof
  • Energy-saving heating furnace with black bodies and fibers arranged on furnace lining, and construction method thereof
  • Energy-saving heating furnace with black bodies and fibers arranged on furnace lining, and construction method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0056] The heating furnace parameter of embodiment 1 is specifically as follows:

[0057] Furnace type: walking beam heating furnace

[0058] Effective size of furnace (effective length × effective width): 47800mm x 11700mm

[0059] Fuel type: coke oven gas

[0060] Calorific value of gas: (4000±200)x4.18KJ / Nm 3 .

[0061] Slab charging temperature: cold charging temperature ≤ 400 ℃ hot charging temperature ≥ 400 ℃

[0062] Rated output of heating furnace: 320t / h (standard slab, cold charge, carbon steel)

[0063] Process temperature during heating furnace production: maximum ≤1320°C, minimum ≤900°C

[0064] Heating furnace lining material: pouring material, with fiber felt, which can be removed during construction.

[0065] Scheme design: implement the black body energy-saving technology, without affecting the original combustion, flue gas flow, and furnace temperature distribution characteristics of the heating furnace, improve the radiation heat transfer of the furnac...

Embodiment 2

[0080] The heating furnace F2 prepared according to the rapid construction method of an energy-saving heating furnace described in Example 1 differs only in that the second black body energy-saving element 5 is not arranged in the heating furnace F2.

[0081] After the heating furnace F2 of Example 2 has been in operation for 12 months, it is found that the loss rate of the first blackbody energy-saving element is 0.4%, and the reduction in heat loss is slightly lower than that of the heating furnace F1 of Example 1.

Embodiment 3

[0083] The heating furnace F3 prepared according to the rapid construction method of an energy-saving heating furnace described in Example 1 differs only in that the second black body energy-saving element 5 and the refractory fiber module 4 are not arranged in the heating furnace F3.

[0084] Compared with Example 1 and Example 2, the converted heat loss value obtained after 12 months of trial operation of the heating furnace F3 in Example 3 is smaller, and there is basically no loss of the first blackbody element and the second blackbody element .

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Abstract

The invention relates to the technical field of industrial furnaces, and specifically relates to an energy-saving heating furnace. The energy-saving heating furnace comprises a furnace body end wall and a furnace top, wherein a first black body energy-saving element is arranged on the furnace top, and a refractory fiber module and a second black body energy-saving element are arranged on the furnace body end wall; the diameter ratio of the first black body energy-saving element to the second black body energy-saving element is (1 to 3): 1, and the second black body energy-saving element arranged on the furnace body end wall penetrates through the refractory fiber module arranged on the furnace body end wall. According to the energy-saving heating furnace, the refractory fiber module is arranged on the furnace body end wall of the heating furnace and matched with the first black body energy-saving element arranged on the furnace top, so that the effect of comprehensively saving energy in the furnace body is achieved. When a furnace temperature is higher than 800 DEG C, heat transfer is mainly based on radiation, and radiation heat transfer is more than 15 times of convection heat transfer and accounts for more than 80% of total heat; and the first black body energy-saving element has a high radiation coefficient and plays a role in fully reflecting radiation downwards at the furnace top, so that efficient recycling for the radiation heat of a workpiece is achieved.

Description

technical field [0001] The invention relates to a heating furnace, in particular to an industrial furnace, in particular to an energy-saving heating furnace provided with a black body element and a fiber heat preservation module, and belongs to the technical field of industrial furnaces. Background technique [0002] State of the art, defects or deficiencies in the art: [0003] Due to the heating conditions required for the production of products, industrial furnaces usually need to be kept in a very high temperature range for a long time, resulting in a huge temperature difference between the furnace and the environment. The high temperature difference directly leads to difficulties in heat preservation of the furnace and serious loss of heat and mass transfer. In order to solve the problem of heat loss in the kiln, the blackbody element energy-saving technology was proposed. According to the blackbody theory, the porous ceramic material is made into a blackbody element wi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F27B17/00F27D1/00F27D1/16
CPCF27B17/00F27D1/0003F27D1/1636F27D2001/1605
Inventor 钟悦杨柯潘亚莉
Owner 四川科达节能技术有限公司
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