Zirconium-niobium alloy partitioned bone trabecula uni-compartment tibial plateau containing oxide layer and preparation method

A zirconium-niobium alloy and tibial plateau technology is applied in the field of trabecular bone single-compartment tibial plateau and preparation field of zirconium-niobium alloy containing oxide layer, which can solve the problem of increasing the stress shielding effect of the interface between the prosthesis and the bone and uniform trabecular prosthesis fixation. Inhomogeneous, powder fails to get good fusion and other problems, to achieve excellent bone ingrowth performance, reduce stress shielding effect, and excellent biocompatibility.

Active Publication Date: 2021-02-26
JIASITE HUAJIAN MEDICAL EQUIP (TIANJIN) CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the biological unicompartmental knee prosthesis is mostly double-coated (titanium microporous + HA coating), which has the risk of coating peeling and uneven coating thickness, which will affect the long-term fixation of the prosthesis.
In addition, the main reason for the failure of artificial joint replacement is the loosening of the prosthesis. The stress shielding caused by the huge stiffness mismatch between the prosthesis and the bone will cause bone remodeling around the prosthesis and lead to prosthesis loosening
The elastic modulus of the existing biological unicompartmental knee prosthesis is much larger than that of bone tissue, which greatly increases the stress shielding effect between the prosthesis and the bone interface, reduces the formation of osteoblasts, and eventually leads to loosening of the prosthesis
3D printing homogeneous trabecular bone unicompartmental knee prosthesis can reduce the stress shielding effect to a certain extent and improve the long-term survival rate of the prosthesis. Due to the mechanical differences of bone tissue in different regions and the mechanical Environmental differences will cause uneven fixation of uniform trabecular bone prosthesis, which will have a certain impact on the long-term stability of the prosthesis and will also increase the risk of failure
However, the solid part of 3D printing products is prone to problems such as uneven microstructure and internal defects, and the mechanical properties are not good; the powder in the structure of the trabecular bone is not well sintered, and the mechanical properties are poor.

Method used

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  • Zirconium-niobium alloy partitioned bone trabecula uni-compartment tibial plateau containing oxide layer and preparation method
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  • Zirconium-niobium alloy partitioned bone trabecula uni-compartment tibial plateau containing oxide layer and preparation method

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Effect test

Embodiment 1

[0057] The preparation method of the zirconium-niobium alloy partitioned trabecular unicompartmental tibial platform containing an oxide layer comprises the following steps:

[0058] 1) Using zirconium-niobium alloy powder as raw material, the first intermediate product of the tibial plateau with zirconium-niobium alloy partitioned trabecular unicompartment containing the oxide layer was obtained by 3D printing, and the first intermediate product was placed in a hot isostatic pressing furnace. Under the protection of helium, raise the temperature to 1250°C, place it at a constant temperature of 180MPa for 3 hours, drop to normal pressure, and take it out with the furnace cooling to below 200°C to obtain the second intermediate product;

[0059] 2) Place the second intermediate product in a programmed cooling box to cool down to -80°C at a rate of 1°C / min, place it at a constant temperature for 10 hours, and take it out of the programmed cooling box; place it in liquid nitrogen ...

Embodiment 2

[0074] The preparation method of the zirconium-niobium alloy partitioned trabecular unicompartmental tibial platform containing an oxide layer comprises the following steps:

[0075] 1) Using zirconium-niobium alloy powder as raw material, the first intermediate product of the tibial plateau with zirconium-niobium alloy partitioned trabecular unicompartment containing the oxide layer was obtained by 3D printing, and the first intermediate product was placed in a hot isostatic pressing furnace. Under the protection of helium, raise the temperature to 1325°C, place it at a constant temperature of 160MPa for 2 hours, drop to normal pressure, and take it out with the furnace cooling to below 200°C to obtain the second intermediate product;

[0076] 2) Place the second intermediate product in a programmed cooling box to cool down to -100°C at a rate of 1°C / min, place it at a constant temperature for 7 hours, and take it out of the programmed cooling box; place it in liquid nitrogen ...

Embodiment 3

[0091] The preparation method of the zirconium-niobium alloy partitioned trabecular unicompartmental tibial platform containing an oxide layer comprises the following steps:

[0092] 1) Using zirconium-niobium alloy powder as raw material, the first intermediate product of the tibial plateau with zirconium-niobium alloy partitioned trabecular unicompartment containing the oxide layer was obtained by 3D printing, and the first intermediate product was placed in a hot isostatic pressing furnace. Under the protection of argon, raise the temperature to 1400°C, place it at a constant temperature of 140MPa for 1 hour, drop to normal pressure, and take it out with the furnace cooling to below 200°C to obtain the second intermediate product;

[0093] 2) Place the second intermediate product in a programmed cooling box to cool down to -120°C at a rate of 1°C / min, place it at a constant temperature for 5 hours, and take it out of the programmed cooling box; place it in liquid nitrogen fo...

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Abstract

The invention discloses a zirconium-niobium alloy partitioned bone trabecula uni-compartment tibial plateau containing an oxide layer and a preparation method. The preparation method comprises the steps that zirconium-niobium alloy powder serves as a raw material, an intermediate product of the zirconium-niobium alloy partitioned bone trabecula uni-compartment tibial plateau containing the oxide layer is obtained through 3D printing integral forming, and through hot isostatic pressing and cryogenic oxidation, the zirconium-niobium alloy partitioned bone trabecula uni-compartment tibial plateaucontaining the oxide layer is obtained. A bone trabecula is arranged on the lower surface of a semi-tibial plateau support and the surface of a semi-oval keel with a long round hole, a gradient distribution bone trabecula structure is arranged, micro-motion between a prosthesis and a bone interface can be reduced, the stress shielding effect of the prosthesis on a bone tissue is reduced, so thatthe tibial plateau is uniform in bone tissue stress, the bone ingrowth performance is excellent, and the initial stability and the long-term stability are improved. The bone trabecula is integrally formed through 3D printing, the problem that a complex structure cannot be prepared through traditional machining is solved, the bone trabecula and a solid body are high in bonding strength and not prone to falling off, and the service life of the prosthesis is prolonged.

Description

technical field [0001] The invention belongs to the field of artificial joints, in particular to a zirconium-niobium alloy partitioned trabecular single-compartment tibial platform containing an oxide layer and a preparation method thereof. Background technique [0002] The unicompartmental knee prosthesis is used for surface replacement of the unilateral diseased compartment of the knee joint. It not only has a small surgical incision, less osteotomy during the operation, but also does not affect or less affects other normal joint compartments, and does not damage the knee extension. The device can preserve the cruciate ligament and cartilage, so the recovery after unicompartmental knee replacement is fast, with few complications, and the normal movement and proprioception of the knee joint are preserved. [0003] At present, unicompartmental knee prosthesis can be divided into bone cement fixation and biological fixation according to different fixation methods. Bone cemen...

Claims

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Application Information

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IPC IPC(8): B22F5/10B22F10/64C22C16/00C22F1/18C22F1/02C21D9/00B22F3/11A61F2/38A61L27/04A61L27/30A61L27/56B33Y80/00
CPCB22F5/10B22F3/15C22C16/00C22F1/186C22F1/02C21D9/0068B22F3/24B22F3/11A61F2/3836A61F2/389A61L27/047A61L27/56A61L27/306B33Y80/00B22F2003/248B22F2003/247A61F2002/3006A61F2002/30985A61L2430/02B22F10/20B22F2999/00B22F10/64B33Y10/00B33Y40/20B22F2998/10B22F7/008B22F7/002A61F2/3094A61F2002/3895A61F2002/3092A61F2002/30011A61F2002/30026A61F2002/30685A61F2002/30884A61F2310/00089A61F2310/00592Y02P10/25C22C1/0458B22F2202/03B22F10/28B22F10/66A61F2/30771
Inventor 刘念李莉王献抗曹雨杨友周红秀
Owner JIASITE HUAJIAN MEDICAL EQUIP (TIANJIN) CO LTD
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