Ultra-long-acting dual modification method for hypereutectic aluminum-silicon alloy

An aluminum-silicon alloy and hypereutectic technology, which is applied in the field of long-term double metamorphism of hypereutectic aluminum-silicon alloy, can solve the problems of general metamorphism, difficulty, and inability to achieve double metamorphism

Active Publication Date: 2021-02-26
BINZHOU BOHAI PISTON CO LTD
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The existing process Al-Si alloy modification technology is mainly to add metamorphic elements in the alloy as the main technical means, among which the metamorphic primary silicon is mainly formed after adding P element to the aluminum liquid, forming AlP in the structure, and the primary silicon is formed in the structure during the solidification process. AlP is the crystal nucleus solidified so as to wait for the primary crystal silicon of fine particles. To achieve double modification, it is necessary to add elements such as Na, Sr, Ba, Te, Sb, S, Y, Ca, Bi, As, Ce, Nd, RE, etc. , but because P element reacts with most elements, it cannot achieve double metamorphism, or although it does not react with elements such as S, Ce, Nd, Y, RE, etc., it will weaken each other in the process of joint metamorphism, resulting in the need A large amount of metamorphic elements is added, the metamorphic effect is average, and the effective time of metamorphism is short, it is difficult to exceed 10 hours to achieve the initial metamorphic effect; and almost all metamorphic treatment methods that rely on adding metamorphic elements are re-melted, due to metamorphic elements The metamorphic effect will be weakened due to burning, segregation and other reasons, and a certain amount of metamorphic elements need to be added again to supplement, which causes quality fluctuations and waste

Method used

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  • Ultra-long-acting dual modification method for hypereutectic aluminum-silicon alloy
  • Ultra-long-acting dual modification method for hypereutectic aluminum-silicon alloy
  • Ultra-long-acting dual modification method for hypereutectic aluminum-silicon alloy

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Experimental program
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Effect test

Embodiment 1

[0040] 1) Ingredients:

[0041] A hypereutectic aluminum-silicon alloy ingredients: Weigh 87 kg of A00 aluminum ingot and 13 kg of industrial silicon;

[0042] B prepares the fluorine salt according to the weight of the aluminum-silicon alloy, formula principle: ①Si / Ti+Zr+B+C=2, ②Ti, Zr, B, C molar ratio is Ti:Zr:B:C=1:1:2: 2. Potassium fluotitanate needs to be weighed to be 8.6 kg (according to 98% absorption rate); wherein potassium fluozirconate needs to be weighed to be 10.1 kg (according to 99% absorption rate); potassium fluoborate to be weighed is 8.9 kg (according to 98% absorption rate), weighing graphene is 1.1 kilograms (by 80% absorption rate);

[0043] 2) In situ reaction:

[0044] Put the original aluminum ingots and industrial silicon into the intermediate frequency furnace, start the furnace to heat up, after the aluminum ingots and industrial silicon are completely melted, remove the surface scum, measure the temperature of the aluminum water at 700°C, first...

Embodiment 2

[0050] 1) Ingredients:

[0051] A Hypereutectic aluminum-silicon alloy ingredients: Weigh 80 kg of A00 aluminum ingot and 20 kg of industrial silicon;

[0052] B prepares fluorine salt according to the weight of aluminum-silicon alloy, formula principle: ①Si / Ti+Zr+B+C=3.5, ②Ti, Zr, B, C molar ratio is Ti:B:C=1:1:2:2, Potassium fluotitanate which needs to be weighed is 7.6 kilograms (according to 98% absorption rate); wherein needs to weigh potassium fluozirconate to be 8.9 kilograms (according to 99% absorption rate); absorption rate), weighing graphene is 0.93 kilograms (according to 80% absorption rate); 2) in-situ reaction:

[0053] Put the original aluminum ingot and industrial silicon into the intermediate frequency furnace, start the furnace to heat up, after the aluminum ingot and industrial silicon are completely melted, remove the surface scum, control the temperature of the aluminum water to 720°C, first add potassium fluoroborate, and react for 10 minutes; Add the...

Embodiment 3

[0059] 1) Ingredients:

[0060] A hypereutectic aluminum-silicon alloy ingredients: Weigh 75 kg of A00 aluminum ingot and 25 kg of industrial silicon;

[0061] B prepares fluorine salt according to the weight of aluminum-silicon alloy, formula principle: ①Si / Ti+Zr+B+C=5, ②Ti, Zr, B, C molar ratio is Ti:B:C=1:1:2:2, Potassium fluotitanate which needs to be weighed is 6.6 kilograms (according to 98% absorption rate); wherein needs to weigh potassium fluozirconate to be 7.8 kilograms (according to 99% absorption rate); Absorption rate), weighing graphene is 0.81 kilogram (by 80% absorption rate);

[0062] 2) In situ reaction:

[0063] Put the original aluminum ingot and industrial silicon into the intermediate frequency furnace, start the furnace to heat up, after the aluminum ingot and industrial silicon are completely melted, remove the surface scum, control the temperature of the aluminum water to 750°C, first add potassium fluoroborate, and react for 10 minutes; Add the pr...

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Abstract

The invention discloses an ultra-long-acting dual modification method for hypereutectic aluminum-silicon alloy. The method specifically comprises the following steps that 1, preparation is performed,specifically, the hypereutectic aluminum-silicon alloy is prepared; 2, villiaumite weight and carbon powder weight are prepared according to the total weight of the aluminum-silicon alloy, and in theformula, (1) the mass ratio of Si/(Ti + Zr + B + C) is larger than or equal to 2 and smaller than or equal to 5; (2), the molar ratio of Ti to Zr to B to C is 1: 1: 2: 2; 3, the prepared aluminum andsilicon materials are added into an intermediate frequency reaction furnace for melting, then the prepared potassium fluoborate is added for reaction, potassium fluotitanate is added for reaction, graphene is added for reaction, potassium fluozirconate is added for reaction after molten aluminum is heated, residual liquid villiaumite is poured out after the reaction is finished, and then heating and heat preservation are performed; and 4, the molten aluminum in the intermediate frequency furnace is poured into a transfer ladle, then the molten aluminum is poured into an ingot furnace, and an aluminum alloy ingot is cast after the molten aluminum is cooled and argon is removed.

Description

technical field [0001] The invention relates to the technical field of modification methods for aluminum alloy materials, in particular to a long-term double modification method for hypereutectic aluminum-silicon alloys. Background technique [0002] Hypereutectic aluminum-silicon alloys have very good high-temperature mechanical properties, good wear resistance, good volume stability, and high temperature resistance. They are widely used in automotive engine pistons, petroleum industry and other industries that require lightweight and wear-resistant requirements. and other important industrial fields. Since the content of silicon in the hypereutectic aluminum-silicon system exceeds the eutectic point of the alloy, there are a large number of acicular or plate-like eutectic silicon structures and a large number of massive primary silicon structures in the micro-cast structure of the alloy. , if no modification treatment is carried out, the massive primary silicon particles ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C1/02C22C1/06C22C21/04
CPCC22C1/026C22C1/06C22C21/04
Inventor 张国华高晓波孟现长范吉超刘小房
Owner BINZHOU BOHAI PISTON CO LTD
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