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Green and efficient red mud carbon dioxide carbonized dealkalization system and process

A carbon dioxide and red mud technology, applied in sludge treatment, chemical instruments and methods, water/sludge/sewage treatment, etc., can solve the problems of long reaction time, non-continuous operation, low efficiency, etc., and promote the process of carbonization reaction , Significant environmental and social benefits, and the effect of improving the dealkalization rate

Active Publication Date: 2021-04-09
TIANJIN CEMENT IND DESIGN & RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, these technologies have one or more problems such as low efficiency, secondary pollution, and poor production continuity.
Taking the carbonization dealkalization method as an example, using CO in industrial tail gas 2 Carbonation reaction with alkaline substances in red mud to produce carbonate usually takes a long time, and most of the existing technologies are intermittent disposal, which cannot be operated continuously

Method used

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  • Green and efficient red mud carbon dioxide carbonized dealkalization system and process

Examples

Experimental program
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Effect test

Embodiment 1

[0057] A green and efficient red mud carbon dioxide carbonization dealkalization process comprises the following steps:

[0058] S1. Preparation of red mud slurry: After the red mud collected from the red mud yard is crushed, it is fed into the red mud slurry mixing tank 3 at a uniform speed by the feeder 1. At the same time, water is added according to a certain water-solid ratio, and the agitator 31 Stir and mix, so that the fully stirred red mud slurry in the red mud slurry mixing tank 3 and the CO injected into the bottom of the red mud slurry mixing tank 3 2 A pre-carbonization reaction occurs to obtain slurry A.

[0059] S2, carbonization dealkalization: the slurry A in the red mud slurry mixing tank 3 enters the carbonization reactor 4 through the bottom outlet, and the slurry A flows from a high place to a low place under the action of gravity in the carbonation reactor 4, and is mixed with The CO fed into the bottom of the carbonization reactor 4 2 A carbonation rea...

Embodiment 2

[0065]The difference from Example 1 is that the mass ratio of red mud and water added in step S1 is 1:6, and CaO is added as a reaction aid for carbonization and dealkalization of red mud, and the mass ratio of CaO to red mud is 0.05:1 ; Stirrer 31 stirring speed is 200r / min; CO 2 Gas source selection CO 2 Concentration of more than 30% of the cement industry waste gas; the inclination angle of the carbonization reactor 4 in step S2 is 20°; the ultrasonic power of the ultrasonic generator 42 is 700W; the iron remover 5 in the step S3 selects the permanent magnetic iron remover 5; dehydration in the step S4 The mesh numbers of the two layers of sieve 6 are selected as 100 mesh and 400 mesh respectively. The dealkalized red mud product A1 is used as raw material for preparing unburned bricks, and the dealkalized red mud product A2 is used for organic fillers.

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Abstract

The invention relates to a green and efficient red mud carbon dioxide carbonized dealkalization system and process. The dealkalization system comprises a red mud slurry stirring tank, a carbonization reactor, a de-ironing separator, a dewatering screen, an ion separator and a water storage tank which are connected in sequence, the dealkalization process comprises the following steps: carrying out pre-carbonization reaction on the prepared red mud slurry and CO2 introduced into the bottom of a red mud slurry stirring tank; introducing CO2 into the carbonization reactor to carry out carbonization and dealkalization, and carrying out ultrasonic treatment on the slurry at the same time; carrying out iron removal and dehydration / screening on the obtained slurry to obtain a filtrate and a dealkalized red mud product with low water content; and precipitating the filtrate, separating by an ion separator to obtain a concentrated solution containing high-concentration carbonate and a low-concentration circulating solution, drying the concentrated solution to obtain carbonate, and recycling the low-concentration circulating solution as circulating water. According to the method, continuous efficient red mud carbonization dealkalization in the whole process is achieved, no harmful substances are generated in the reaction process, the dealkalized red mud is subjected to graded separation, carbonate products are efficiently recycled, and water resources are recycled.

Description

technical field [0001] The invention relates to the technical field of industrial waste disposal, in particular to a green and efficient red mud carbon dioxide carbonization dealkalization system and process. Background technique [0002] In the alumina industry, a large amount of industrial waste slag discharged after extracting alumina from bauxite is red because it contains a large amount of iron oxide, and is called red mud. Generally, 0.6-2.0 tons of red mud will be discharged for every 1 ton of alumina produced. The Bayer method, sintering method and combined method used in the alumina industry all require dissolution in an alkaline environment during the process of extracting alumina from bauxite, which results in a large amount of alkaline substances in the red mud. Taking red mud produced by Bayer method as an example, its pH value is as high as 11 or above. At present, there is no effective technology and scheme for large-scale utilization of red mud in the world...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C02F11/00C02F103/34
CPCC02F11/00C02F2103/34
Inventor 吴杰代中元彭学平聂文海豆海建
Owner TIANJIN CEMENT IND DESIGN & RES INST
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