Preparation method of ceramsite by using river sediment as raw material

A technology of river sediment and raw materials, which is applied in the field of water treatment, can solve the problems of fuel source, clean energy cost limitation, increase the production cost of light ceramsite, and cannot be used as fuel for calcination, etc., to achieve easy control of the production process and no tail gas Effects of pollution and high production efficiency

Inactive Publication Date: 2021-07-13
ZHEJIANG SHUREN COLLEGE ZHEJIANG SHUREN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, according to the government's relevant regulations on "designating high-polluting fuel combustion-free areas", highly polluting fuels such as coal products cannot be used as fuel for calcination in many first-tier cities, and the calcination method has certain restrictions in terms of fuel sources and clean energy costs.
At the same time, the firing process consumes a lot of energy and exhaust gas, and requires complex exhaust gas recovery and treatment devices, which increases the production cost of lightweight ceramsite

Method used

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  • Preparation method of ceramsite by using river sediment as raw material
  • Preparation method of ceramsite by using river sediment as raw material
  • Preparation method of ceramsite by using river sediment as raw material

Examples

Experimental program
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Effect test

Embodiment 1

[0028] Embodiment 1: Preparation 1 of river channel bottom mud ceramsite

[0029] Take 10.00 kg of river bottom mud, add 3.00 kg of fly ash and 0.20 kg of quicklime, stir for 30 minutes, and then filter and dehydrate with a plate and frame filter press. Fully pulverize and stir in the medium, and pulverize to 100 mesh with a pulverizer to obtain primary sediment particles with a particle size between 1 and 3mm. Take 2kg of primary sediment particles as raw material, then add 0.20kg of water glass solution (45% by mass) as a binder, and carry out secondary granulation on a rolling granulator to form particles with a particle size of 8 to 10mm. Secondary sediment particles in pores. Then, take 2kg of secondary sediment particles as the core material, take 0.60kg of sulphoaluminate material as the shell material, and use the technology of particle encapsulation to wrap the multi-stage granulated sediment particles in a shot blasting machine; And while adding the shell material,...

Embodiment 2

[0030] Embodiment 2: Preparation 2 of river bottom mud ceramsite

[0031] Take 3.00 kg of river bottom mud, add 0.35 kg of slag and 0.05 kg of sodium hydroxide, stir for 10 minutes, and then filter and dehydrate with a plate and frame filter press. Fully pulverize and stir in the medium, and pulverize to 100 mesh with a pulverizer to obtain primary sediment particles with a particle size between 1 and 3mm. Using 0.5kg of primary sediment particles as raw material, then add 0.05kg of water glass solution (35% by mass) as a binder, and carry out secondary granulation on a rolling granulator to form particles with a particle size of 8 to 10mm. Porous secondary sediment particles. Then, take 0.25kg of secondary sediment particles as the core material, take 0.15kg of sulphoaluminate material as the shell material, and use the technology of particle encapsulation to wrap the multi-stage granulated sediment particles in a shot blasting machine and while adding the shell material, s...

Embodiment 3

[0032] Embodiment 3: Preparation 3 of river bottom mud ceramsite

[0033]Take 5.00kg of river bottom mud, add 1.00kg of volcanic ash and 0.10kg of quicklime, stir for 15 minutes, and then filter and dehydrate with a plate and frame filter press. Pulverize, stir, and pulverize to 100 mesh with a pulverizer to obtain primary sediment particles with a particle size between 1 and 3 mm. Using 1.5kg of primary sediment particles as raw material, then add 0.10kg of water glass solution (40% by mass) as a binder, and carry out secondary granulation on a rolling granulator to form particles with a particle size of 8 to 10mm. Porous secondary sediment particles. Then, take 1kg of secondary sediment particles as the core material, take 0.25kg of sulphoaluminate material as the shell material, and use the technology of particle encapsulation to wrap the multi-stage granulated sediment particles in a shot blasting machine; And while adding the shell material, spray the water glass soluti...

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Abstract

The invention provides a preparation method of ceramsite by using river sediment as a raw material. The method comprises the following steps: adding excitable solid powder wastes (such as fly ash, slag and volcanic ash), strong alkali materials (such as quick lime and sodium hydroxide) and other substances into the river sediment to prepare residual soil, and carrying out multi-stage granulation; then, coating the surface of the ceramsite obtained through multi-stage granulation by adopting a sulphoaluminate cement-based material with rapid hardening, early strength and low porosity, so that the sulphoaluminate cement coated ceramsite with the porous interior and the compact shell structure is prepared, and the negative effects of the unfired ceramsite on the aspects of harmful metal migration and odor volatilization are reduced; and meanwhile, the compressive strength of the single ceramsite is improved. The method provided by the invention has the advantages of low energy consumption, no tail gas pollution, low equipment investment, high production efficiency, easily controllable production process and good industrialization prospect.

Description

technical field [0001] The invention belongs to the technical field of water treatment, in particular to a method for preparing ceramsite using river bottom mud as a raw material. Background technique [0002] With the increasing urban development process, high population density, heavy river pollution load, and lack of clean water supply, the water environment capacity is small, resulting in a series of river basin water environment problems such as black and odorous rivers and ecological degradation in the past ten years. While actively preventing and controlling the entry of pollutants into the river, attention should also be paid to the endogenous pollution of the river caused by polluted sediment. [0003] A large amount of organic matter, nitrogen and phosphorus nutrients and heavy metals deposited in the river sediment are important causes of black and odorous water bodies. Heavy metal pollutants in water bodies are not easy to degrade, and most of them enter the sed...

Claims

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Application Information

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IPC IPC(8): C04B28/00C04B38/08C04B41/85C04B111/40
CPCC04B28/006C04B41/009C04B41/5089C04B41/85C04B2111/00017C04B2111/40C04B2201/20C04B18/0418C04B18/08C04B22/064C04B22/00C04B38/08C04B41/4505C04B41/508
Inventor 陆胤许晓路赵永纲叶明立毛玉琴
Owner ZHEJIANG SHUREN COLLEGE ZHEJIANG SHUREN UNIV
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