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Nickel-iron-based alloy welding wire as well as manufacturing method and using method thereof

A technology of alloy welding wire and production method, which is applied to welding equipment, manufacturing tools, welding media, etc., can solve the problems of low utilization rate of welding powder, waste of resources, and easy flying of welding powder out of the molten pool, etc., and achieves low cracking risk and high production efficiency. Efficiency improvement and the effect of increasing the adaptability of workpiece assembly clearance

Pending Publication Date: 2022-01-11
HANGZHOU HUAGUANG ADVANCED WELDING MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Moreover, the solder powder is easy to fly out of the molten pool during the welding process, causing the utilization rate of the solder powder to be only about 60%, and there is a problem of waste of resources

Method used

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  • Nickel-iron-based alloy welding wire as well as manufacturing method and using method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0068] The nickel-iron-based alloy welding wire was prepared by adopting the formula whose chemical composition was the lower limit of the application, and the welding process parameters were the parameters in the middle area of ​​the application to complete the welding joint of Example 1.

[0069] A nickel-iron-based alloy welding wire for welding carbon steel and cast iron, the nickel-iron-based alloy welding wire includes the following components by mass: C: 0.41%, Si: 2.11%, P: 0.003%, S: 0.001 %, Fe: 29%, Ce: 0.021%, Y: 0.039%, Ni is the balance, and the welding wire specification is φ1.2 mm.

[0070] The using method of described nickel-iron base alloy welding wire, comprises the following steps:

[0071] (1) Base material preparation:

[0072] The chemical composition of the gray cast iron used in this application is as follows in parts by mass: C: 3.21%, Si: 1.83%, Mn: 0.94%, S: 0.11%, P: 0.14%, the minimum tensile strength is 250 MPa, and the thickness H1 is 10 mm. ...

Embodiment 2

[0080] The nickel-iron-based alloy welding wire was produced by adopting the formula whose chemical composition was the upper limit of the application, and the welding process parameters were the parameters in the middle area of ​​the application to complete the welding joint of Example 2.

[0081] A nickel-iron-based alloy welding wire for welding carbon steel and cast iron, the nickel-iron-based alloy welding wire includes the following components by mass: C: 0.49%, Si: 2.49%, P: 0.009%, S: 0.004 %, Fe: 31.9%, Ce: 0.049%, Y: 0.039%, Ni is the balance, and the welding wire specification is φ1.2 mm.

[0082] A method for using a nickel-iron-based alloy welding wire suitable for welding carbon steel and cast iron, comprising the following steps:

[0083] (1) Base material preparation

[0084] The chemical composition of gray cast iron used in this application is as follows in parts by mass: C: 3.21%, Si: 1.83%, Mn: 0.94%, S: 0.11%, P: 0.14%, the minimum tensile strength is 250...

Embodiment 3

[0092] The nickel-iron-based alloy welding wire was produced by adopting the formula in the middle area of ​​the application with each chemical composition, and the welding process parameters were the parameters in the middle area of ​​the application to complete the welding joint of Example 3.

[0093] A nickel-iron-based alloy welding wire for welding carbon steel and cast iron, the nickel-iron-based alloy welding wire includes the following components by mass: C: 0.45%, Si: 2.30%, P: 0.002%, S: 0.001 %, Fe: 30.5%, Ce: 0.035%, Y: 0.025%, Ni is the balance, and the welding wire specification is φ1.2 mm.

[0094] A method for using a nickel-iron-based alloy welding wire suitable for welding carbon steel and cast iron, comprising the following steps:

[0095] (1) Base material preparation

[0096] The chemical composition of gray cast iron used in this application is as follows in parts by mass: C: 3.21%, Si: 1.83%, Mn: 0.94%, S: 0.11%, P: 0.14%, the minimum tensile strength i...

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Abstract

The invention relates to a nickel-iron-based alloy welding wire as well as a manufacturing method and a using method thereof. The nickel-iron-based alloy welding wire is composed of the following components by mass: 0.40%-0.50% of C, 2.10%-2.50% of Si, smaller than or equal to 0.010% of P, smaller than or equal to 0.005% of S, 29.0%-32.0% of Fe, 0.02%-0.05% of Ce, 0.01%-0.04% of Y and the balance Ni. The manufacturing method of the nickel-iron-based alloy welding wire comprises the following steps of smelting, forging, rolling, phi 8 mm wire rod manufacturing, solution treatment, acid pickling, alkali washing, water washing, ash coating, drying, rough drawing to phi 5 mm, multi-pass drawing and annealing, drawing to phi 1.4 mm, corundum mold light drawing to phi 1.2 mm, disc winding and packaging into the welding wire. The invention further discloses the using method of the nickel-iron-based alloy welding wire. The nickel-iron-based alloy welding wire is reasonable in design, high in production efficiency and good in adaptability, the crack resistance of weld joints is improved, and the welding deformation is reduced.

Description

technical field [0001] The application relates to a nickel-iron-based alloy welding wire used for welding carbon steel and cast iron, a production method and a use method thereof, and is mainly suitable for laser welding of low-carbon steel and gray cast iron. Background technique [0002] Welding of mild steel and cast iron dissimilar metal materials is commonly used in various product structures. The structure of gray cast iron is formed by the graphitization process when the molten iron is slowly cooled, and is mainly composed of flake graphite and pearlite matrix. Flake graphite is equivalent to small cracks in cast iron, splitting the matrix, reducing the effective damage area of ​​steel, reducing the strength of gray cast iron, and almost zero plasticity. The chemical composition of cast iron is relatively special, with high content of carbon, silicon, sulfur and phosphorus, among which sulfur and phosphorus are impurity elements, while low carbon steel has good weldi...

Claims

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Application Information

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IPC IPC(8): B23K35/30B23K35/40
CPCB23K35/3033B23K35/40
Inventor 刘金湘唐卫岗白林升黄世盛卓晓罗良良罗寿根房敏
Owner HANGZHOU HUAGUANG ADVANCED WELDING MATERIALS CO LTD