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Full-sea deep-use reinforced integrated gradient braided composite pressure cylinder and preparation method thereof

A composite material and pressure cylinder technology, applied in textiles, fabrics, multi-strand fabrics, etc., can solve problems such as poor fiber elongation adaptability, microscopic fiber crack interface, pressure vessel instability and failure, and achieve simple equipment and excellent lateral performance. , the effect of reducing the weight of the structure

Active Publication Date: 2022-07-22
JIANGNAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the full-sea deep service environment, since there is no fiber arrangement in the thickness direction of the laminated composite cylindrical shell, microscopic fiber crack initiation and interfacial debonding are prone to occur, which in turn causes interlayer delamination and expansion, and finally macroscopic instability and failure. fracture, which also caused the weight / displacement ratio of deep-sea laminated composite cylindrical shells to be very close to the theoretical limit
At the same time, the existing composite material pressure cylinder adopts a homogeneous structure and the resin used in the composite stage of the prefabricated body is prone to poor wettability, increased water absorption, poor adhesion, and poor adaptability to fiber elongation; and in the deep sea environment, the pressure Containers are more prone to instability and failure in advance, and material structures are more prone to buckling failure

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Full-sea deep-use reinforced integrated gradient braided composite pressure cylinder and preparation method thereof
  • Full-sea deep-use reinforced integrated gradient braided composite pressure cylinder and preparation method thereof
  • Full-sea deep-use reinforced integrated gradient braided composite pressure cylinder and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0054] A prefabricated body of a full-sea reinforced integrated gradient braided composite pressure cylinder (such as figure 1 ) method, described method is to adopt 6 jacquard machines to carry out integrated gradient weaving simultaneously; Comprise the steps:

[0055] (1) According to the size, bearing pressure and weight / volume ratio of the pressure cylinder, the structure of the reinforced gradient woven composite pressure cylinder is designed, and the yarn arrangement and rib yarn arrangement of the pressure cylinder along the wall thickness direction are obtained. process parameters;

[0056] The size of the pressure cylinder: the length is 1000mm, the outer diameter is 400mm, the wall thickness is 50mm, and there are 18 circumferential reinforcement strips and 18 longitudinal reinforcement strips;

[0057] Use 6 jacquard looms on the periphery of the quartz sand core mold 1, such as figure 2 , along the direction of the pressure cylinder, on the warp yarn annular tr...

Embodiment 2

[0082] A method for preparing a reinforced pressure cylinder for full-sea deep use, comprising the following steps:

[0083] (1) Preparation of modified epoxy resin:

[0084] Stir 80 parts of 4080e epoxy resin and 30 parts of diallyl bisphenol A at 100°C, after dissolving, cool down to 70°C, add 40 parts of CYDF170 epoxy resin, add 3 parts of 5nm nano-ceramic powder, 5 parts Alumina, stir evenly to obtain modified 4080e epoxy resin; wherein, the number of parts is by mass;

[0085] (2) Preparation of resin solution:

[0086] The modified 4080e epoxy resin, bisphenol A epoxy resin, epoxy resin curing agent (diaminodiphenyl sulfone DDS, purchased from Suzhou Yinsheng Chemical Co., Ltd.) and T-403 curing agent are in a mass ratio of 4:2:2 : 1. Mix evenly to obtain resin solution;

[0087] (3) Compounding:

[0088] The pressure cylinder preform obtained in Example 1 is put into a composite mold (such as image 3), the composite mold has a longitudinal rib filling port 8 and a...

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Abstract

The invention discloses a reinforced integrated gradient braided composite material pressure cylinder for deep sea use and a preparation method thereof, and belongs to the field of equipment materials. The present invention selects high-strength and high-modulus carbon fibers, adopts the three-dimensional gradient weaving technology to prepare the reinforced gradient weaving preform, then selects the high-strength and high-toughness hydrophobic resin matrix, and uses the resin transfer molding technology to realize the pressure cylinder of the carbon fiber reinforced gradient weaving composite material. Prepared for low weight / volume ratio, ultra-high compressive strength and stability. The full-sea reinforced pressure cylinder prepared by the invention has the advantages of good overall performance, reasonable mechanical structure, excellent lateral performance and high stability, the critical buckling load is above 110MPa, the water pressure resistance is above 120MPa, and the bulk density ratio is 0.6 g / cm 3 Hereinafter, the transverse modulus is 9800 MPa or more, and the transverse compressive load ratio is 980 MPa or more.

Description

technical field [0001] The invention relates to a reinforced integrated gradient braided composite material pressure cylinder for deep-sea use and a preparation method thereof, and belongs to the field of equipment materials. Background technique [0002] At present, the deep-sea field has become the strategic commanding height of the international scientific and technological frontier layout and competition, and the deep-sea submersibles tending to be deep-sea, high-speed and long-range have become an important development direction. The pressure cylinder accounts for 1 / 4 to 1 / 2 of the total weight of the submersible, which directly bears the ultra-high deep water static pressure and is the core structural component of the deep-sea submersible. The key breakthrough is the development of submersibles with full sea depth (maximum depth of 11,000 meters), and it is proposed that the new pressure shell should be made of composite materials, and the weight / volume ratio should no...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D03D13/00D03D11/02D03D15/20D03D15/50D03D1/00D06N3/12D06N3/00
CPCD03D13/00D03D13/008D03D11/02D03D15/20D03D15/50D03D1/00D06N3/12D06N3/0086
Inventor 张典堂刘东炎王晓旭
Owner JIANGNAN UNIV
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