Vertical gas-phase ultra-stable reactor, system and method for preparing gas-phase ultra-stable Y molecular sieve
A vertical reactor and gas phase ultra-stable technology, applied in chemical instruments and methods, crystalline aluminosilicate zeolite, octahedral crystalline aluminum silicate zeolite, etc., can solve the problem of poor ultra-stable effect, large reaction temperature gradient, Uneven reaction and other problems, to avoid excessive contact time, improve relative crystallinity, and reduce energy consumption
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[0076] The preparation process of gas-phase ultra-stable Y molecular sieve is a process of contact reaction between solid and gas, in which Y molecular sieve is solid, SiCl 4 is gas. Moreover, the Y molecular sieve is characterized by a small particle size and a porous substance with strong adsorption characteristics. The isomorphic substitution reaction between the two is an exothermic reaction, which is highly sensitive to temperature, and it is a fast reaction, and the diffusion between reactants becomes an important influencing factor. Therefore, it is a necessary condition for this reaction to require Y molecular sieve and SiCl4 to be in rapid and sufficient uniform contact. This can prevent certain areas from not reacting because they cannot contact SiCl4, and avoid certain areas exposed to places with higher SiCl4 concentrations, which will cause severe reactions, heat released, and the generated aluminum trichloride cannot be dissipated in time. The structure of this...
Embodiment 1
[0088] The structure of the gas phase ultra-stable reactor of the present invention is as follows: the ratio of the height to the inner diameter of the vertical reactor tube body is 5:1, and the bottom of the vertical reactor tube body is a cone. The area of the circular through holes on the orifice plate distributor accounts for 55% of the total area of the orifice plate. Introducing SiCl 4 There are 3 fan-shaped nozzles connected to the end of the pipeline, and the sum of the cross-sectional areas of the fan-shaped nozzles accounts for 6% of the cross-sectional area of the tube body of the vertical reactor. The feed rate of the molecular sieve raw material is controlled so that the volume of the reaction area in the vertical reactor tube is 10 times that of the loose bulk volume of the molecular sieve, and the residence time of the molecular sieve in the vertical reactor tube is 1 second.
[0089] The reaction process is as follows: NaY molecular sieve (water content ...
Embodiment 2
[0091] The structure of the gas-phase ultra-stable reactor of the present invention is as follows: the ratio of the height to the inner diameter of the vertical reactor tube body is 13:1, and the bottom of the vertical reactor tube body is conical. The area of the through holes on the rotary disc distributor accounts for 25% of the total area of the orifice plate. Introducing SiCl 4 There are a total of 12 circular nozzles connected to the end of the pipeline, and the sum of the cross-sectional areas of the fan-shaped nozzles accounts for 10% of the cross-sectional area of the tube body of the vertical reactor. The feed rate of the molecular sieve is controlled so that the volume of the reaction area in the vertical reactor tube is 10 times that of the loose bulk volume of the molecular sieve, and the residence time of the molecular sieve in the vertical reactor tube is 1 second.
[0092] The reaction process is as follows: the NaReY molecular sieve (water content 2.8wt...
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