Breathing type pressure-assisted shallow freezing and unfreezing integrated equipment and application method thereof

A pressure and equipment technology, applied in the field of thawing integrated equipment and breathing pressure-assisted shallow freezing, can solve the problems of rapid deterioration of quality, short storage time, loss of protein nutrients, etc., to shorten the pre-cooling time and reduce the volume of ice crystals , the effect of small loss of tissue fluid

Pending Publication Date: 2022-04-12
XINJIANG ACADEMY OF AGRI & RECLAMATION SCI +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, 0-4°C fresh-keeping and ice-temperature fresh-keeping are the mainstream fresh-keeping methods for cold fresh meat. The former has a short storage time, large storage losses, and rapid quality deterioration. Generally, the quality begins to deteriorate within 7 days, and it has not reached the first-class fresh meat. Standard; although chilled storage improves the storage time and quality, it can be stored for 4 weeks under good control conditions, but it requires high accuracy of storage temperature and is difficult to control
-18°C deep freezing is mainly used for deep freezing storage. At present, a large amount of meat reserves in the country use this method. Although the shelf life is long, its disadvantages are long pre-cooling time, high energy consumption, obvious drying consumption, large thawing loss, and quality deterioration. Serious, lower economic benefits; currently commonly used thawing methods include cold water thawing, electrostatic, microwave-assisted thawing, natural thawing at room temperature, etc. Cold water thawing is fast, but the loss of thawing has reached 6-8%, and nutrients such as protein are seriously lost. The color is off-white, and the sensory quality and edible quality are reduced to varying degrees; although electrostatic and microwave-assisted thawing are fast, they also accelerate the oxidation of fatty acids, and the quality deteriorates seriously; although thawing at room temperature alleviates the loss of nutrients to a certain extent, Time-consuming, not conducive to industrial continuous processing

Method used

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  • Breathing type pressure-assisted shallow freezing and unfreezing integrated equipment and application method thereof
  • Breathing type pressure-assisted shallow freezing and unfreezing integrated equipment and application method thereof
  • Breathing type pressure-assisted shallow freezing and unfreezing integrated equipment and application method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] Example 1 (shallow freezing at -9°C)

[0040] Such as Figure 1-3As shown, a breathable pressure-assisted shallow freezing and thawing integrated equipment includes a cold air temporary storage room 1, a storage room / thawing room 2, an air duct 3, an air compressor 4, a compressor 5, a controller 6, and a solenoid valve 7 and humidifier 8; the cold air temporary storage room 1 communicates with the outlet pipes of the air compressor 4 and compressor 5 respectively, is electrically connected with the controller 6, and communicates with the storage room / thawing room 2 through the air duct 3; the storage room The / thawing chamber 2 is connected with a humidifier 8; the controller 6 is electrically connected to the solenoid valve 7 and the storage room / thawing chamber 2, and the controller 6 controls the pressure, temperature and time of the cold air in the material chamber. The air duct 3 is provided with a solenoid valve 7 . The storage room / thawing room 2 includes a col...

Embodiment 2

[0049] Example 2 (shallow freezing at -10°C)

[0050] Used equipment is identical with embodiment 1;

[0051] The application method of the above-mentioned breathing pressure-assisted shallow freezing and thawing integrated equipment in the shallow freezing, preservation and thawing of chilled fresh meat includes the following steps:

[0052] Step 1. After the fresh mutton is divided, carry out necessary trimming;

[0053] Step 2, immediately put the trimmed fresh mutton into the drawable tray, then put it into the material rack, the material rack enters the material chamber 202 along the foldable track 206, close the feeding door 205, and keep it in a sealed state;

[0054] Step 3: Turn on the compressor 5, open the first solenoid valve 701 through the controller 6, close the second solenoid valve 702, and transmit the cold air at a temperature of -14°C from the cold air temporary storage room 1 to the storage room / thawing room through the air duct 3 / 2, fast pre-cooling of...

Embodiment 3

[0059] Example 3 (shallow freezing at -12°C)

[0060] Used equipment is identical with embodiment 1;

[0061] The application method of the above-mentioned breathing pressure-assisted shallow freezing and thawing integrated equipment in the shallow freezing, preservation and thawing of chilled fresh meat includes the following steps:

[0062] Step 1. After the fresh mutton is divided, carry out necessary trimming;

[0063] Step 2, immediately put the trimmed fresh mutton into the drawable tray, then put it into the material rack, the material rack enters the material chamber 202 along the foldable track 206, close the feeding door 205, and keep it in a sealed state;

[0064] Step 3: Turn on the compressor 5, open the first electromagnetic valve 701 through the controller 6, close the second electromagnetic valve 702, and transmit the cold air at a temperature of -15°C from the cold air temporary storage room 1 to the storage room (thawing room) through the air duct 3 ) 2. Ca...

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PUM

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Abstract

According to the breathing type pressure-assisted shallow freezing and unfreezing integrated equipment and the application method thereof, the shallow freezing temperature is set to be-9 DEG C to-12 DEG C, chilled fresh meat is pre-cooled at the temperature lower than the shallow freezing temperature and subjected to humidification treatment, a freezing protection layer is rapidly formed on the surface, microbial growth can be effectively inhibited, oxidation can be delayed, the temperature is adjusted to the shallow freezing temperature after pre-cooling, and the temperature of the chilled fresh meat is adjusted to the temperature lower than the shallow freezing temperature. The high pressure of 50-60 kPa is kept for 5-7 min, the normal pressure is kept for 25-30 min, the breathing type pressure increasing and decreasing treatment accelerates the mass transfer efficiency and increases the cooling speed, pressurization is stopped when the center temperature reaches the shallow freezing temperature, shallow freezing preservation is conducted under the normal pressure, at the moment, shallow freezing ice crystals are few, the extrusion force on muscular tissue is small, tissue fluid is not prone to loss, and the storage time can be remarkably prolonged; unfreezing by using a breathing type pressure-assisted unfreezing method by using the same set of equipment after storage; when the method is used for preserving and unfreezing the chilled fresh meat, the chilled fresh meat can still reach the first-grade fresh meat standard after 60 days, and the loss rate can be controlled to be 2% or below.

Description

technical field [0001] The invention relates to the technical field of meat preservation and thawing, in particular to a breathing pressure-assisted shallow freezing and thawing integrated device and an application method thereof. Background technique [0002] At present, the fresh-keeping methods used for meat mainly include fresh-keeping at 0-4°C, ice-temperature preservation above freezing point (-3°C) and deep-freezing preservation at -18°C. Among them, 0-4°C preservation and ice temperature preservation are the mainstream preservation methods for chilled fresh meat. The former has a short storage time, large storage losses, and rapid quality deterioration. Generally, the quality begins to deteriorate within 7 days, and it has not reached the first-class fresh meat. Standard; although chilled storage improves the storage time and quality, and can be stored for 4 weeks under good control conditions, it requires high accuracy of storage temperature and is difficult to cont...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23B4/06A23B4/07
Inventor 刘成江李宇辉王俊钢刘长彬马晓梅王霆李自芹吴洪斌贾文婷郭安民卢春霞杨川胡燕燕
Owner XINJIANG ACADEMY OF AGRI & RECLAMATION SCI
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