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Deodorizing ceramsite and preparation method thereof

A technology of ceramsite and granulation, applied in ceramic products, chemical instruments and methods, clay products, etc., can solve the problems of high strength and surface roughness, increased operating costs, and high requirements for the strength of deodorizing equipment, etc., to achieve high practicality Effects of sex and economic value, avoiding overgrowth, excellent deodorizing performance

Pending Publication Date: 2022-05-06
HUAQI ENVIRONMENT PROTECTION SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Inorganic fillers mainly include ceramsite, volcanic rock, etc., which are most commonly used because of their good physical properties and film-hanging effect, long service life and relatively cheap price; organic fillers mainly include bark, bamboo charcoal, etc., which can be Microorganisms provide organic matter as a nutrient source, and there is no need to add additional nutrients to microorganisms during operation, but the organic filler will rot in the biofilter, so its strength will decrease, and eventually the filter bed will be compacted, the air flow will be short-circuited, and the running resistance will increase. Composite filler, as the name suggests, is to install inorganic filler and organic filler in the biological filter tank at the same time. Although the composite filler combines the advantages of inorganic filler and organic filler, the inherent shortcomings of organic filler still restrict the economical efficiency and purification efficiency of the biological filter tower. Efficiency and service life
Although inorganic fillers are widely used, among the existing inorganic fillers, there is a lack of ceramsite or volcanic rock fillers for the field of deodorization, so there are difficult shortcomings in the actual use process:
[0005] (1) The relative density of building ceramsite is light, but the water absorption rate of general building ceramsite is small, so in the actual operation process, it is often necessary to continuously spray water to the filler to maintain the humidity of the filler
In addition, the roughness of the surface of building ceramsite is low, which is mainly internal pores, and microorganisms mainly grow inside the ceramsite, which reduces the removal efficiency of odor
[0006] (2) Volcanic rock has good water absorption performance, and its own strength and surface roughness are relatively large, so it is suitable as a carrier for microbial growth, but its relative density is relatively high, and the strength requirements for deodorization equipment are relatively high, resulting in high deodorization costs , and because the surface is too rough, after the deodorization equipment runs for a period of time, the biofilm on the surface of the volcanic rock will multiply rapidly, which will easily lead to plugging of the filler and affect the removal efficiency of the equipment
[0007] (3) The existing deodorizing fillers, whether it is ceramsite or volcanic rock, do not have the ability to self-adjust pH, so in the normal operation of the deodorizing system, it is necessary to add chemicals to the system to adjust the pH of the filler. The pH value is neutral, this method not only increases the operating cost, but also the dosage itself will affect the normal growth of microorganisms on the filler
[0008] (4) Conventional volcanic rock, building ceramsite and other fillers are not special fillers for deodorization. The shape of the product is irregular and the particle size varies greatly. It needs to be cleaned before use, which will affect the use effect

Method used

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  • Deodorizing ceramsite and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] like figure 1 Shown, the deodorizing ceramsite in the present embodiment, its preparation process is as follows:

[0049] Take 5kg of dry sludge, 10kg of fly ash, 25kg of bentonite, 5kg of clay, 2.5kg of pore-forming agent and 2.5kg of alkaline substances in each container; pour the raw materials except pore-forming agent into Mix evenly in the same container, then pour into the disc granulator in batches, and continuously spray water to keep it in a moist state. After a period of time, raw meal balls with a particle size of 7-10mm are obtained. After standing for 30 minutes, put The raw meal balls obtained in the above steps, the remaining fly ash, bentonite and other raw materials and pore-forming agent are put into the container and mixed evenly again, and then continue to granulate in the disc granulator to obtain raw meal with a particle size of 20-25mm balls; after standing for 2 hours, put the raw meal balls into a drying furnace at a temperature of 80°C to 105°...

Embodiment 2

[0051] like figure 1 Shown, the deodorizing ceramsite in the present embodiment, its preparation process is as follows:

[0052] Take 10kg of dry sludge, 15kg of fly ash, 15kg of bentonite, 5kg of clay, 2.5kg of pore-forming agent and 2.5kg of alkaline substances in each container; pour the raw materials except pore-forming agent into Mix evenly in the same container, then pour it into the disc granulator in batches, and continuously spray water to keep it in a moist state. After a period of time, raw meal balls with a particle size of 10-13mm are obtained. After standing for 30 minutes, put The raw meal balls obtained in the above steps, the remaining fly ash, bentonite and other raw materials and pore-forming agent are put into the container and mixed evenly again, and then continue to granulate in the disc granulator to obtain raw meal with a particle size of 20-25mm balls; after standing for 2 hours, put the raw meal balls into a drying furnace at a temperature of 80°C to...

Embodiment 3

[0054] like figure 1 Shown, the deodorizing ceramsite in the present embodiment, its preparation process is as follows:

[0055] Take 7.5kg of dry sludge, 12.5kg of fly ash, 17.5kg of bentonite, 7.5kg of clay, 2.5kg of pore-forming agent and 2.5kg of alkaline substances in each container; Pour the raw materials into the same container and mix them evenly, then pour them into the disc granulator in batches, and keep spraying water to keep them in a wet state. After a period of time, raw meal balls with a particle size of 13-15mm are obtained, and stand still After 30 minutes, put the raw meal balls obtained in the above steps, the remaining raw materials such as fly ash, bentonite, and pore-forming agent into the container and mix them evenly again, and then continue to granulate in the disc granulator to obtain a particle size of 25 ~ 35mm raw meal balls; after standing for 2 hours, put the raw meal balls into a drying oven at a temperature of 80 ° C to 105 ° C for 30 minutes...

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Abstract

The invention discloses deodorization ceramsite and a preparation method thereof, and belongs to the technical field of waste gas treatment. The ceramsite comprises the following components: 10-20% of dry sludge, 20-30% of fly ash, 30-50% of bentonite, 10-20% of clay, 5-10% of a pore-forming agent and 5-10% of an alkaline substance. The preparation method comprises the following steps: firstly, uniformly mixing all the raw materials except the pore-forming agent, granulating, then uniformly mixing the raw material nodules subjected to primary granulation with the pore-forming agent and other raw materials again, granulating, and finally drying, preheating, roasting and cooling. The prepared ceramsite is rich in outer pores, growth of microorganisms is guaranteed, filler blockage caused by excessive breeding of the microorganisms can be avoided, meanwhile, the strength and corrosion resistance of the ceramsite can meet the use requirements of a deodorization filter tank, the ceramsite has an acidity buffering function, the odor removal effect is effectively guaranteed, the preparation process is simple, and the ceramsite is suitable for industrial production. The energy consumption is low, and the purpose of recycling resources is achieved.

Description

technical field [0001] The invention belongs to the technical field of waste gas treatment, and more specifically relates to a deodorizing ceramsite and a preparation method thereof. Background technique [0002] With the development of social economy and the improvement of living standards, as well as the increasing awareness of the public environment, the odor as an auxiliary product of sewage plants and the corresponding odor treatment have attracted more and more attention. Due to its particularity, the urban sewage treatment system has the characteristics of complex and changeable components, toxic and harmful, significant dynamic load, continuous sewage discharge, and close to residential areas. The odor produced by it is often short-term and sudden, which is difficult to capture and collect. Collection also poses difficulties for governance. [0003] At present, the malodorous gas treatment technologies commonly used in sewage treatment plant engineering mainly inclu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B33/132C04B33/135C04B38/06C04B38/02B01J2/14C02F3/10
CPCC04B33/1321C04B33/1352C04B38/009B01J2/14C02F3/107C04B2235/3206C04B2235/3218C04B2235/656C04B2235/6567C04B2235/77C04B2235/96C04B38/0675C04B38/02C04B38/0067C04B38/0074Y02P40/60Y02W10/10
Inventor 郑俊程晓玲孙云东连宏伟孙婧郧诚新
Owner HUAQI ENVIRONMENT PROTECTION SCI & TECH
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