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Weather-resistant photovoltaic adhesive film and preparation process thereof

A weather-resistant, adhesive film technology, applied in adhesives, climate sustainability, films/sheets without carriers, etc., can solve problems such as poor high temperature and high humidity resistance, poor flexibility, and weak UV aging resistance. , to achieve excellent weather resistance, reduce optical reflectivity, and improve the effect of maximizing utilization efficiency

Active Publication Date: 2022-05-27
盐城百佳年代薄膜科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In order to solve the problems of poor high temperature and high humidity resistance, weak ultraviolet aging resistance and poor flexibility in the use of photovoltaic adhesive films, the present invention proposes a weather-resistant Type photovoltaic adhesive film and its preparation process, the obtained photovoltaic adhesive film not only has good physical properties, flexibility, water resistance, but also maintains good peel strength and yellowing resistance under high ultraviolet radiation intensity and high temperature and high humidity environment. The variable performance meets the high weather resistance requirements of the long-term use of photovoltaic adhesive films, thereby prolonging the service life of photovoltaic modules. In addition, the prepared weather-resistant photovoltaic adhesive film also reduces the reflectivity of incident light and improves the transmission of incident light Utilization rate, and then improve the photoelectric conversion efficiency of solar cell components when applied to the protection of solar cell components

Method used

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  • Weather-resistant photovoltaic adhesive film and preparation process thereof
  • Weather-resistant photovoltaic adhesive film and preparation process thereof
  • Weather-resistant photovoltaic adhesive film and preparation process thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0067] Preparation of vinyl modified particles: add 30% EVA particles, 39% PE particles, 30% POE particles, 0.3% magnesium hydroxide, 0.2% KH570 silane coupling agent and 0.5% antioxidant 264 raw materials to the mixing kettle, After fully mixing, it was placed in a twin-screw extruder, melted, blended and extruded at a temperature range of 120-160 °C and a rotating speed of 50 rpm. After cooling with water, it was cut and pelletized to obtain ethylene-type modified particles. The ethylene-type modified particles prepared by oven drying were removed from moisture for 2 hours, taken out, and used for later use.

[0068] A preparation process of a weather-resistant photovoltaic film is as follows:

[0069] Step (1): place the POE particles in a 50 ℃ oven to dry for 1 h, take them out, and use them for later use;

[0070] 90 parts of POE particles after drying, 30 parts of vinyl modified particles, 0.1 part of organosilicon powder KMP-590, 0.5 part of KH550, 0.5 part of isocyana...

Embodiment 2

[0074] Preparation of vinyl modified particles: add 35% EVA particles, 35% PE particles, 29% POE particles, 0.2% magnesium hydroxide, 0.3% KH570 silane coupling agent and 0.5% antioxidant 264 raw materials into the mixing kettle, After fully mixing, it is placed in a twin-screw extruder, melt-blended and extruded at a temperature of 120-160°C and a rotating speed of 50rpm. After cooling with water, it is cut and granulated to obtain vinyl modified particles. The ethylene-type modified particles prepared by oven drying were removed from moisture for 2 hours, taken out, and used for later use.

[0075] A preparation process of a weather-resistant photovoltaic film is as follows:

[0076] Step (1): place the POE particles in a 50 ℃ oven to dry for 1 h, take them out, and use them for later use;

[0077] 85 parts of POE particles after drying, 35 parts of vinyl modified particles, 0.1 part of organosilicon powder KMP-601, 0.5 part of KH570, 0.5 part of isocyanatopropyltriethoxysi...

Embodiment 3

[0081] Preparation of vinyl modified particles: add 30% EVA particles, 35% PE particles, 34% POE particles, 0.25% magnesium hydroxide, 0.25% KH570 silane coupling agent and 0.5% antioxidant 264 raw materials to the mixing kettle, After fully mixing, it is placed in a twin-screw extruder, melt-blended and extruded at a temperature of 120-160°C and a rotational speed of 50rpm. After cooling with water, it is cut and pelletized to obtain ethylene-type modified particles. The temperature is 80°C. The ethylene-type modified particles obtained by drying in an oven were removed from moisture for 2 hours, taken out, and used for later use.

[0082] A preparation process of a weather-resistant photovoltaic film is as follows:

[0083] Step (1): place the POE particles in a 50 ℃ oven to dry for 1 h, take them out, and use them for later use;

[0084] 80 parts of POE particles after drying, 40 parts of vinyl modified particles, 0.1 part of organosilicon powder X-52-7030, 0.5 part of KH5...

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Abstract

The invention provides a weather-resistant photovoltaic adhesive film and a preparation process thereof, and the weather-resistant photovoltaic adhesive film is prepared from the following raw materials in parts by weight: 80 to 90 parts of POE (Polyolefin Elastomer) particles, 30 to 50 parts of ethylene type modified particles, 0.1 to 0.3 part of organic silicon powder, 0.5 to 2 parts of tackifier, 0.5 to 3 parts of cross-linking agent, 0.6 to 3 parts of ultraviolet absorber and 0.1 to 1.5 parts of antioxidant. The photovoltaic adhesive film prepared through the processes of raw material mixing, melt casting, embossing, cooling, slitting and the like has good physical performance and flexibility, low water vapor transmission rate and high ultraviolet aging resistance, still has good peel strength and yellowing resistance in a high-temperature and high-humidity environment, meets the weather resistance requirement of long-term use of the photovoltaic adhesive film, and has good application prospects. Furthermore, the service life of the photovoltaic module is prolonged, and the photoelectric conversion efficiency of the solar cell module is improved.

Description

technical field [0001] The invention relates to the technical field of photovoltaic films, in particular to a weather-resistant photovoltaic film and a preparation process thereof. Background technique [0002] Photovoltaic module is an integrated unit that converts solar energy into electrical energy. Photovoltaic film is used in the packaging process of photovoltaic modules. It wraps the cells and encapsulates them between the photovoltaic glass and the back sheet. It can protect the cells and provide battery circuit equipment. Structural support, conduct heat generated by cells and prolong the service life of photovoltaic modules; therefore, the weather resistance of photovoltaic films is the reliability basis to ensure continuous operation of photovoltaic modules in outdoor environments. [0003] As a film product for photovoltaic module packaging materials, ethylene-vinyl acetate copolymer (EVA) film can play the role of light transmission, bonding and packaging, but EV...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09J7/10C09J7/30C09J123/08C09J11/04C09J11/06C09J11/08B05B9/01C09D183/04
CPCC09J7/10C09J7/30C09J123/0815C09J11/04C09J11/06C09J11/08B05B9/01C09D183/04C08K2003/2224C08L2201/08C08L2205/025C08L2205/035C09J2203/322C08L23/0853C08L23/06C08L23/0815C08K3/22Y02B10/10Y02E10/50
Inventor 戴光斌黄伟盛鹤祺郑锦忠
Owner 盐城百佳年代薄膜科技有限公司