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Zinc impregnation agent for hot zincizing anticorrosion treatment of magnet powder

A technology of anti-corrosion treatment and powder, which is applied in the direction of solid-state diffusion coating, coating, metal material coating process, etc., can solve the problems of high rare earth content, complicated operation, low anti-corrosion ability of sherardizing layer, etc., and achieve the reduction of sherardizing Temperature, improve efficiency, improve the effect of anti-corrosion ability

Pending Publication Date: 2022-06-07
TIANJIN SANHUAN LUCKY NEW MATERIAL CO LTD +1
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Patent document CN113897581B discloses a method for anti-corrosion treatment of sintered NdFeB permanent magnets. The sintered NdFeB anti-corrosion treatment is carried out by means of powder hot-dip galvanizing, but the zinc-seeding agent is a mixture of zinc powder and rare earth powder. This method There is no need to add additional iron powder, and the formed zinc sherardizing layer is uniform and dense, and has no loss to the magnet, but the rare earth content in the zinc sherardizing agent used is relatively high, and the ratio of various rare earth powders is used, so the operation is relatively complicated At the same time, the anti-corrosion ability of the formed zinc-seeding layer is low, so it is necessary to optimize the zinc-seeding agent to further improve the anti-corrosion ability

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  • Zinc impregnation agent for hot zincizing anticorrosion treatment of magnet powder

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preparation example Construction

[0018] The preparation method of the above-mentioned zinc infiltration agent is to mix zinc, nickel, aluminum, rare earth (or rare earth alloy) with different components, put the mixed powder into a medium frequency induction furnace, melt at 380-800 ℃ and cast it into an alloy. , and then put the alloy into an organic solvent (preferably anhydrous ethanol or n-butanol) by ball milling or rod milling to make granular, and then use a sand mill to prepare it into a zinc alloy powder with a D50 of 0.02~1.8 microns for later use .

[0019] Fill the above-prepared sherardizing agent and the magnet whose surface roughness reaches the standard into the sherardizing device, and then place the filled sherardizing device in the heating device to heat up and carry out the sherardizing treatment. The specific conditions are: the temperature reaches When the temperature is 340~380℃, keep the temperature for 15~60 minutes to form a zinc-iron intermetallic compound on the surface of the magn...

Embodiment 1

[0024] First, put zinc, nickel, aluminum, and dysprosium according to weight percentages: nickel 0.05, aluminum, 0.01, dysprosium 0.02, and the rest are zinc, put them into an intermediate frequency induction furnace at 420 ° C, melt and cast into an alloy, and then put the alloy into anhydrous ethanol The ball mill or rod mill is used to make the powder into granules, and then it is prepared into powder with a D50 of 0.15 micron by a sand mill.

[0025] Polish 3.5kg of ¢24*¢15*18mm NdFeB permanent magnet material in a vibrating mill for 2 hours. After degreasing and degreasing by sodium phosphate 20g / liter, sodium carbonate 10g / liter, and sodium hydroxide 10g / liter, use 60-mesh white corundum, sandblasting and rust removal, and then surface cleaning (ultrasonic washing method) and rust-proof drying to obtain the surface For the permanent magnet material with roughness RA=0.6μm, mix the zinc alloy powder evenly, put it together with the magnet, heat it up to 380℃, keep it for ...

Embodiment 2

[0027] First, put zinc, nickel, aluminum, and dysprosium according to weight percentages: nickel 0.25, aluminum 0.05, dysprosium 0.01, and the rest are zinc, put them in an intermediate frequency induction furnace at 800 ° C, melt and cast into an alloy, and then put the alloy into anhydrous ethanol By ball milling or rod milling, it is made into granules, and then it is prepared into powder with D50 of 0.5 microns by a sand mill for later use.

[0028] Polish 3.5 kg of NdFeB permanent magnet material of ¢24*¢15*18mm for 2 hours according to the method of Example 1, use 60-mesh emery, nitric acid to remove rust, and then after surface cleaning (ultrasonic washing method) and rust-proof drying The permanent magnetic material with surface roughness RA=0.35μm is obtained, the zinc powder is mixed evenly and put together with the magnet, the temperature is raised to 350°C, kept for 60 minutes, taken out, removed, and passivated in a vibrating mill to obtain anti-corrosion The prop...

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Abstract

The invention belongs to the technical field of anticorrosion treatment of neodymium-iron-boron permanent magnets, and particularly relates to a zinc impregnation agent for hot zinc impregnation anticorrosion treatment of magnet powder, the zinc impregnation agent is a multi-component alloy of zinc, nickel, aluminum and rare earth, and the zinc impregnation agent comprises the following components in percentage by mass: 0.05-0.25% of nickel, 0.01-0.05% of aluminum, 0.01-0.05% of rare earth powder and the balance of zinc. The balance is zinc powder. Due to the adoption of the technical scheme, not only is the zincizing temperature effectively reduced, but also the efficiency is improved, and the corrosion resistance to the magnet is enhanced; meanwhile, due to the adjustment of the formula, the use amount of rare earth metal is reduced, the production cost is reduced, and the corrosion resistance is also improved.

Description

technical field [0001] The invention belongs to the technical field of anti-corrosion treatment of neodymium-iron-boron permanent magnets, and in particular relates to a galvanizing agent for hot galvanizing anti-corrosion treatment of magnet powder. Background technique [0002] In recent years, the application and development of NdFeB permanent magnet materials have been very rapid, and the success of the protection of NdFeB permanent magnet materials is related to one of the key technologies for the promotion and application of materials. The material is mainly prepared from elements such as rare earth metal neodymium Nd, iron and boron by powder metallurgy process. As the strongest magnetic material at present, it has been widely used in electroplating devices, machinery, medical treatment, automobile and other fields, and the application prospect is very broad. [0003] The premise of the application of NdFeB permanent magnet materials is to first solve the anti-corros...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C10/52C22C18/00
CPCC23C10/52C22C18/00
Inventor 白晓刚于海华张龙仉新功韩雪
Owner TIANJIN SANHUAN LUCKY NEW MATERIAL CO LTD