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Degradable PBAT polymer regenerated from waste PBT and preparation and application thereof

A polymer and polycondensation reaction technology, applied in the direction of one-component polyester rayon, adhesives, etc., can solve the problems of difficulty in large-scale promotion and application, affecting product quality, and difficulty in polymerization, so as to solve the problem of single recycling and reproducing, and realize the Low-carbon and green use of the environment and the effect of improving economic benefits

Active Publication Date: 2022-07-22
SHANGHAI UNIV OF ENG SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this method cannot rectify and remove impurities during the alcoholysis process of polyester, and can only regenerate recycled polyester with a single component and less impurity materials. , by introducing metal ions such as zinc, magnesium, cobalt, tin and other alcoholysis catalysts to accelerate the alcoholysis reaction of polyester, but because the introduced alcoholysis catalyst itself is difficult to remove, the residual metal ions will affect the process of preparing new polyester. Product quality, such as difficult polymerization, yellowish product color or even serious degradation problems; in order to reduce the impact of existing metal ions and pigments on quality, small molecular monomers such as p-benzene Dimethyl diformate is polymerized after the flash distillation of small molecular monomers, although the purity of the product is improved, it inevitably brings high costs and is difficult to apply on a large scale; and in the prior art There is no technology to prepare high-quality degradable polymer PBAT after alcoholysis of polyester

Method used

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  • Degradable PBAT polymer regenerated from waste PBT and preparation and application thereof
  • Degradable PBAT polymer regenerated from waste PBT and preparation and application thereof
  • Degradable PBAT polymer regenerated from waste PBT and preparation and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0057] A preparation method for regenerating waste PBT into degradable PBAT polymer, the concrete steps are as follows:

[0058] (1) Treatment of waste PBT: The waste PBT material derived from the scraps of injection molding parts for vehicles is processed to obtain PBT powder with a particle size of less than 2 mm, and then sieved. Finally, the PBT powder is placed in a vacuum oven at 100 ° C for drying for 12 hours ;

[0059] (2) Preparation of the regenerated monomer BHBT: take the dried PBT powder, 1,4-butanediol, catalyst, anti-aging agent and anti-ether agent in step (1) and add it to the reaction kettle, pass nitrogen protection , dissolve at 180 °C, gradually heat up to 220 °C after the system is clarified, and keep this temperature for 1.8h reaction; record the water output, when it reaches 90% of the theoretical value, it can be evacuated, and the vacuum degree of the control system is 1000Pa, and the control time is 30min; Then add a complexing agent, react after 1...

Embodiment 2

[0079] A preparation method for regenerating waste PBT into degradable PBAT polymer, the concrete steps are as follows:

[0080] (1) Treatment of waste PBT: The waste PBT material derived from the scraps of injection molding parts for vehicles is processed to obtain PBT powder with a particle size of less than 2 mm, and then sieved. Finally, the PBT powder is placed in a vacuum oven at 120 ° C for drying for 8 hours ;

[0081] (2) Preparation of the regenerated monomer BHBT: take the dried PBT powder, 1,4-butanediol, catalyst, anti-aging agent and anti-ether agent in step (1) and add it to the reaction kettle, pass nitrogen protection , dissolve at 195 ℃, gradually heat up to 230 ℃ after the system is clarified, keep this temperature for 2h reaction; record the water output, when it reaches 90% of the theoretical value, it can be evacuated, the vacuum degree of the control system is 500Pa, and the control time is 20min; then Add complexing agent, react after 15min, filter unr...

Embodiment 3

[0101] A preparation method for regenerating waste PBT into degradable PBAT polymer, the concrete steps are as follows:

[0102] (1) Treatment of waste PBT: The waste PBT material derived from textile scraps is processed to obtain PBT powder with a particle size of less than 2 mm, and then sieved, and finally the PBT powder is placed in a vacuum oven at 110 ° C for drying for 6h;

[0103] (2) Preparation of the regenerated monomer BHBT: take the dried PBT powder, 1,4-butanediol, catalyst, anti-aging agent and anti-ether agent in step (1) and add it to the reaction kettle, pass nitrogen protection , dissolve at 200 ℃, gradually heat up to 210 ℃ after the system is clarified, keep this temperature for 1.5h reaction; record the water output, when it reaches 90% of the theoretical value, it can be evacuated, the vacuum degree of the control system is 100Pa, and the control time is 45min; Then add a complexing agent, react after 18min, filter the unreacted material while hot to obt...

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Abstract

The invention relates to a degradable PBAT polymer regenerated from waste PBT as well as preparation and application of the degradable PBAT polymer. Firstly, a waste PBT material is taken as a raw material to be subjected to alcoholysis and filtered to obtain regenerated BHBT, and then the regenerated BHBT and BHAT are subjected to ester exchange polycondensation reaction to obtain the degradable PBAT polymer; phytic acid, sodium phytate or potassium phytate is added as a complexing agent during alcoholysis; the weight-average molecular weight of the prepared degradable PBAT polymer is 10000-80000, the melting point is 40-125 DEG C, the melt index measured under the conditions that the temperature is 190 DEG C and the load is 2.16 kg is 8-50 g / 10 min, the terminal carboxyl group content is 15-80 mmol / t, the chroma b value is 5-20, the intrinsic viscosity is 0.5-1.6 dL / g, and the 90-day biodegradation rate is 50-90%. According to the invention, the PBAT material which can be completely biodegraded is prepared through chemical alcoholysis and repolymerization, and the PBAT material can be used in many fields of packaging, tableware, agricultural films, biomedical polymer materials and the like.

Description

technical field [0001] The invention belongs to the technical field of recycling and reuse of waste materials, and relates to the regeneration of waste PBT into degradable PBAT polymer and its preparation and application. Background technique [0002] PBAT has good biodegradability and can be completely degraded by microorganisms in nature after use, and will become the mainstream degradable plastic product in the future. Compared with the traditional non-degradable plastic PE, the unit cost of PBAT is 26% higher, which is not conducive to its large-scale application and promotion in the domestic market. The reason is that the production cost of PBAT is higher than other degradable materials widely accepted by the market due to the high price of raw materials (PTA terephthalate, AA adipic acid and BDO 1,4-butanediol). [0003] Patent application CN202011580761.0 discloses a production device for regenerating recycled polyester into degradable material PBAT. The dried recycl...

Claims

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Application Information

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IPC IPC(8): C08J11/24C08G63/16C08G63/85C08G63/86C08L67/02C09J167/02C08J5/18D01F6/62
CPCC08J11/24C08G63/16C08G63/85C08G63/866C09J167/02C08J5/18D01F6/62C08J2367/02C08G2230/00
Inventor 朱科宇江振林张运侯芳陈敏萱朱敏范欣任皖挺
Owner SHANGHAI UNIV OF ENG SCI
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